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RAPT

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Getting Started

RAPT Portal | Getting Started

Signing Up

Before you can access the RAPT platform, you need to create a user account.

Go to https://app.rapt.io/ and click the "Sign Up" link at the bottom of the login page.

Enter your name, email address, password, country, and time zone to create a new account.

You can also sign up using Google, Facebook, or Apple social accounts.

The RAPT Portal is the hub whereby you can see available telemetry from your RAPT devices, start and stop Profiles, amend Settings and design and implement recipes.

Once you have created a user account and logged in, you can start to explore the RAPT platform.

Getting Started

Dashboard

Equipment

Profiles

Tools

My Account


Go to RAPT Portal

Recipes

RAPT Portal | Recipes

The RAPT platform provides a comprehensive recipe designer, allowing you to create and import recipes. Every recipe you create can be shared with other users, and you can search through any publicly shared recipe and add it to your library. You can rate public recipes using a 5 star rating system and find highly rated recipes that you might be interested in brewing yourself.

To create a new Recipe, click the Add New Recipe button in the toolbar. See My Recipes for a detailed explanation. Existing recipes from other platforms can also be easily imported as well!

To find an existing recipe, use Search Recipes. You can thewn browse or enter a search term (such as Pale Ale, for example)

You can track your Brew Day and previous Brew Days under Batches

Water Profiles allows you to enter your Water Profile. Typically you can get this information from the wesbite of your local water provider. Using the correct Water Profile in conjunction with the RAPT Water Profile database makes getting the perfect water profile for every brew a one click calculation!

To manage your Brewing Sysem, you can import an existing Brewery Profile, or create your own! This is managed in Equipment Profiles

The RAPT Recipe Builder is tightly integrated across the RAPT ecosystem. Brewing and Fermentation Profiles can be created with one click in the Recipe Editor and then seamlessly sent to your RAPT devices when you are ready to brew!

Inventory

RAPT Portal | Inventory

The Inventory section of the RAPT Portal is designed to allow you to manage your own inventory of ingredients. It is a useful tool but it is not required in order to use the Recipe Editor.

The RAPT Portal has a built in and up to date database of ingredients.

Thus, you may use the Inventory feature purely to add your own, unlisted ingredients (in order to use them in recipes). It is also useful to record and track your personal inventory of ingredients so that you can see at a glance what ingredients you have to hand.

When brewing recipes in the RAPT Portal, you can elect to automatically deduct the ingredients from your inventory thus it can be automatically kept up to date!

There are seperate Inventory sections for Fermentables, Hops, Miscs and Yeasts

Items can be added to your inventory manually or imported from the database. Any item in your inventory can then be edited if required.

PolyPhoenix Air Still Pro - Table Top Distillation Kit | User Guide

KB51193 PolyPhoenix Air Still Pro | User Guide

The KegLand PolyPhoenix Air Still Pro. Capable of producing outstanding neutral spirit right on your benchtop without water hosing everywhere. Key Features: - 20% Larger than the Still Spirits Air Still Pro at 6L. - Prepacked column with KL32704 Large Spiral Prysmatic Packing 7mm (OD) x 3.6mm - Capable of 92% ABV out of the box. Column can be extended to make 96% ABV (Azeotrope). - Safer design with ethanol leakage sensor alarm - Easier to remove packing with bottom twist port - Pre-Set Profiles + Programmable Profile enabled with RAPT wifi integration - Operates as both a Pot Still and a Reflux Still! Includes: 1.3mm Nipple Insert 0.5mm Nipple Insert 0.3mm Nipple Insert

Laser Array Guide

KL49344 RAPT Laser Level Sensor | Laser Array Guide

When using the RAPT Lasrer Level Sensor, to get the most reliable reading from the surface of the liquid/solid it’s best that the entire laser array falls onto the surface of the product being measured (rather than the wall of the vessel).

The image below shows how the laser array fires out from the base of the unit.

RAPT Laser Level Sensor - Array Visualisation

For unusually shaped vessels or vessels that are not a standard cylinder, such as conical tanks, the laser will start to give less accurate readings as the the majority of the laser falls onto the walls of the conical tank rather than onto the liquid itself. This will generally happen as the liquid level is quite low in the vessel. For example, in the BrewBuilt 144L conical fermenter the sensor will give poor accuracy in the last 5L of tank volume and may be undetectable.

Tanks

RAPT Portal | Tanks

Pro Brewer Fermentation Tank Logistics.

RAPT Portal - Introduction

RAPT Portal | Introduction & Guide

Open RAPT Portal

Purchase RAPT devices

RAPT is a product ecosystem of advanced, powerful but easy to use brewing and fermentation equipment.

All RAPT Products can be connected to and accessed through the cloud based RAPT Portal.

With an easy to use and understand cloud based interface, as well as IOS and Android Apps, the RAPT portal allows you to create and run complex profiles to automatically control the brewing and fermentation processes.

The RAPT Portal is available on desktop or mobile - basically if you can connect to the internet, you can access and control your RAPT devices.

Through the RAPT Portal you can track your breews and fermentation. You can run powerfully complex fermenttion profiles using temperature and gravity as triggers. You can easily perform remote, complex step mashing. Control your gylcol setup with intuitive fermentation steps. Monitor your brew - know exactly when it is time to cold crash or dry hop!

With the RAPT Portal and equipment lineup, you ahve access to the most sophisticated brewing platform available.

Designed from the ground up to offer the features that you - the brewer - want, the RAPT Portal is you one stop shop to access the unique and innovative features.

RAPT. It's Really. Awesome. Product. Technology.

About RAPT

  • A powerful but easy to use inclusive brewing platform.

  • Build fully automated recipes and profiles that run on your BrewZilla single vessel brewery.

  • Build fermentation profiles that intelligently automate the temperature and pressure** of your fermentation using:

    • duration based steps

    • gravity and gravity velocity readings***

  • Receive alert notifications when your beer starts/ends a step, reaches a temperature, gravity, or gravity velocity.

  • Connect multiple devices together to enhance your brewing experience.

  • Integrate other non-RAPT devices via the RAPT platform*^.

  • Design recipes that automate the brewing and fermentation steps in the RAPTportal (coming soon)

  • Track fermentation process remotely.

  • Access your brewing and fermentation data in real time as long as you are online!

  • Track every batch - log all telemetry including temperature, gravity and gravity velocity.

  • Create customised profiles for your brewing and fermentation equipment.

** requires RAPT enabled spunding valve

*** requires RAPT Pill Digitial Hydrometer

*^ requires RAPT Premium Subscription

Integration

  • Integrate with Brewfather, Grainfather, or any external Custom Web Hook.

  • Integrate using the public Api.

  • Submit telemetry from any non-RAPT device*^ using the public Api.

Community

Ask questions and show off your setups on the RAPT Users Group on Facebook.

Log feature requests and issues on our GitLab Issue Tracker.

Download

Download the Google Play Android App here*

Download the Apple App Store RAPT App here*

*Mobile apps are required for push notifications to your device

My Recipes

RAPT Portal | My Recipes

This is where your personal library of recipes is viewed and managed.

All created and imported recipe is displayed here. You can also create or import recipes directly from this screen. You can select the recipe you wish to brew from this screen.

Available recipes are sorted alphabetically.

On the left is the Add new Recipe button and the Import Recipe button.

Import Recipes

To Import an existing recipe, select the Import Recipe button.

The recipe must be in BeerXML format to be imported. The BeerXML file can be uploaded or simply dragged and dropped onto the Imprt Recipes pop up.

Create New Recipe

To create a new recipe, select the Add new Recipe button.

This will open the Edit screen. This screen s where all recipe data can be viewed, edited and scaled. It is a powerful recipe editing tool with full functionality, including built in water calcultions (including accurate pH calculations), IBU colculations and the ability to manage and scale recipes for different sized batches or alternate brewing equipment.

Once the recipe has been imported or created simply select the recipe from the My Recipes screen in order to view the details and/or edit the recipe.

Search Recipes

You can search for a recipe in your library using the Search option in the top right.

Once you have Added or Imported a recipe, it can be edited (if imported) or created in the Recipe Editor screen. To Edit or design any recipe select the recipe in the My Recipes screen.

The Recipe Editor will open automatically once you select Add new Recipe.

Search Recipes

RAPT Portal | Search Recipes

This page operates as a recipe library for all RAPT Recipes that are publicly viewable. You can easily include your own favourite recipes by changing the default from Private to Public

Once you have found a recipe you wish to brew or to add to your library for later use, simply select the recipe to open the individual recipe page.

From here you can see all the details of the specific recipe.

To add the recipe to your own library, select the Copy Recipe button in the top left corner.

This will add an exact copy of the selected recipe to your library. Once the recipe is added you can edit the recipe in any manner. Edits made to the library copy will not be reflected in the Recipe Library database, so any recipe that is added to your Recipe Library can be edited with no issues.

Water Profiles

RAPT Portal | Water Profiles

Water Profiles is where you manage, create and store your Water Profiles.

Water Profiles should reflect the water source that you use for brewing. You can also create target profiles - that is, water profiles that you build using brewing salts when brewing.

Most brewers will only need to input one Water Source. You may need two or more if you use different water sources for any reason - for example, you may use tap water and well water, or RO water for different brews.

Most water companies will list the chemical breakdown of the water they supply on their website. This allows you to be precise when building a source water profile. It is recommended to enter up to date and accurate water information in order to get good accuracy when adjusting the brewing water and profile.

Once you have the information required, enter the Water Profile by selecting the Add button. This allows the Water Profile fields to be edited

Enter the name for your Water Source Profile (so it can be easily identifed in the Recipes tab)

If this Profile is Source Water (that is, you will be using it to brew with) then check the Source Water check box. If this is checked, then you will be able to select this as a water source but not as a target profile. If this is not checked then you can select this profile as a target profile, but not as a source profile

If this is your Default Water Profile (the water that you will be brewing with) select the Default check box as well. This Water Profile will then be pre-populated in the Water Chemistry tab when designing new recipes.

Next, enter the known values for Calcium Ca2+ | Magnesium Mg2+ | Sodium Na+ | Chloride Cl | Sulfate SO₄²⁻ | Bicarbonate HCO3- for your Water Profile

Once this information has been entered, selectSave to save your Profile

Once saved, the new Water Profile can be used in the Water Chemistry section of the Recipes tab.

Fermentables

RAPT Portal | Fermentables

The RAPT Portal has a large database of fermentables which is maintained to be as up to date as possible.

You can also add any items that are not in the database to your inventory manually as well.

To add a fermentable to your inventory select the Add button in the top left.

This will bring up the Fermentables window where you either search for the fermentable to add, or simply enter it manually if it is not in the database.

Once you have found the fermentable you wish to add in the database, select it by clicking the name. This will populate the fields with the current values for the fermentable. These can be added to or edited manually if desired. FIelds that can be entered include Manufacturer, Type (Grain, Sugar, Liquid Extract etc) and also specifications such as EBC, Diastatic Power etc.

Once you are happy with the information for the fermentable, select Save to save this to your Fermentables inventory.

If the fermentable you wish to add is not in the database it can be added manually.

Simply enter the values in the fields as necessary. There are three information tabs - DETAILS, TYPICAL VALUES and OTHER

Details is the name, manufacturer etc of the fermentable. Typical Values is the specification of the fermentable - these values will be used when building a recipe with this ingredient. Other has information such as Recommended Boil or Mash (how the fermentable is typically used)

Once you are happy with the information for the fermentable, select Save to save this to your Fermentables inventory.

Every item entered in your Inventory also has an Inventory Amount field. This should be kept up to date with the current inventory level. If any item in your Inventory is used in a recipe in the RAPT Portal Recipe Library, you can elect to have the item automatically deducted from your Inventory when the recipe is brewed.

Hops

RAPT Portal | Hops

The RAPT Portal has a large database of hops which is maintained to be as up to date as possible.

This works in a similar manner to Fermentables where you can also add any items that are not in the database to your inventory manually as well.

To add a hop to your inventory select the Add button in the top left.

This will bring up the Hops window where you either search for the hop to add, or simply enter it manually if it is not in the database.

Once you have found the hop you wish to add in the database, select it by clicking the name. This will populate the fields with the current values for the hop. These can be added to or edited manually if desired. FIelds that can be entered include Supplier, Name, Origin, Form (Pellet, Plug, Leaf or Extract), Typical Values such as Alpha Acids.

Once you are happy with the information for the hop, select Save to save this to your Hops inventory.

If the hop you wish to add is not in the database it can be added manually.

Simply enter the values in the fields as necessary. There are three information tabs - DETAILS, TYPICAL VALUES and OTHER

Details is the name, supplier etc of the hop. Typical Values is the specification of the hop - Alpha Acid is the most important of these as the recipe builde will use this information.

Once you are happy with the information for the hop, select Save to save this to your Hops inventory.

Every item entered in your Inventory also has an Inventory Amount field. This should be kept up to date with the current inventory level. If any item in your Inventory is used in a recipe in the RAPT Portal Recipe Library, you can elect to have the item automatically deducted from your Inventory when the recipe is brewed.

Miscs

RAPT Portal | Miscellaneous Ingredients

The RAPT Portal has a large database of Miscellaneous Ingredients. This includes ingredients such as oak ships, enzymes, flavour agents, finings etc. Misc ingredients are ingredients that can be used for brewing (or brewing related pursuits such as distillation) that are not malts, hops or yeasts.

This works in a similar manner to Fermentables where you can also add any items that are not in the database to your inventory manually as well.

To add a miscellaneous ingredient to your inventory select the Add button in the top left.

This will bring up the Miscs window where you either search for the ingredient to add, or simply enter it manually if it is not in the database.

Once you have found the ingredient you wish to add in the database, select it by clicking the name. This will populate the fields with the current values. These can be added to or edited manually if desired. FIelds that can be entered for Miscellaneous Ingredients include Supplier, Names, Type (which includes the option Other) etc

Once you are happy with the information, select Save to save this to your Miscs inventory.

If the ingredient you wish to add is not in the database it can be added manually.

Simply enter the values in the fields as necessary. There is only one tab for Misc items.

Once you are happy with the information for the ingredient, select Save to save this to your Miscs inventory.

Every item entered in your Inventory also has an Inventory Amount field. This should be kept up to date with the current inventory level. If any item in your Inventory is used in a recipe in the RAPT Portal Recipe Library, you can elect to have the item automatically deducted from your Inventory when the recipe is brewed.

Yeasts

RAPT Portal | Yeasts

The RAPT Portal has a large database of yeasts which is maintained to be as up to date as possible.

This works in a similar manner to Fermentables where you can also add any items that are not in the database to your inventory manually as well.

To add a yeast to your inventory select the Add button in the top left.

This will bring up the Yeasts window where you either search for the hop to add, or simply enter it manually if it is not in the database.

Once you have found the yeast you wish to add in the database, select it by clicking the name. This will populate the fields with the current values for the yeast. These can be added to or edited manually if desired. FIelds that can be entered include Laboratory, Name, Type (Ale or Lager yeast), Form (Dry, Liquid, Slant or Culture). Values includes data such as Flocculation , Attenuation and Minimum and Maximum Temperature

Once you are happy with the information for the yeast, select Save to save this to your Yeast inventory.

If the yeast you wish to add is not in the database it can be added manually.

Simply enter the values in the fields as necessary. There are two information tabs - DETAILS & VALUES

Details is the name, laboratory, type etc of the yeast. Values is the specification of the yeast - Attenuation is the most important of these as the recipe builde will use this information. If the attenuation listed for the yeast is a range (which is typical) enter the median of the range for this field.

Once you are happy with the information for the yeast, select Save to save this to your Yeasts inventory.

Every item entered in your Inventory also has an Inventory Amount field. This should be kept up to date with the current inventory level. If any item in your Inventory is used in a recipe in the RAPT Portal Recipe Library, you can elect to have the item automatically deducted from your Inventory when the recipe is brewed.

Equipment

RAPT Portal | Equipment

RAPT devices can be managed from the Equipment tab.

You will find all registered RAPT devices under the Devices tab. You can also start and stop Profile sesssions, Pin your devices to the Dashboard, eidt the device name and see important information such as the MAC address.

All Equipment Profiles created for brewing are stored here, and can be edited directly.

To jump directly to your RAPT device use the links below.

Devices

RAPT Portal | Devices

The Devices tab shows all available, registered RAPT devices.

This tab allows you to Pin or Unpin your RAPT devices to the Dashboard

You can also start or stop Profile Sessions, view the detailed graph or view current telemetry in this tab

RAPT devices can also be registered to the RAPT Portal in this tab, using the button in the top left

RAPT devices must be registered to the RAPT Portal in order to view telemetry, start or stop Profiles and edit devices and settings. RAPT devices must first be connected to your WiFi network then registered to the RAPT Portal.

Before trying to Register your RAPT device, ensure that it is connected to your WiFi network and that the firmware is up to date.

IMPORTANT: You will not be able to register a RAPT device to the RAPT Portal unless the firmware is up to date.

Once the RAPT Device is connected to WiFI and the firmware is current, please select the button in the top left of the Dashboard or Devices screen of the RAPT Portal.

RAPT BrewZilla | User Guide

RAPT Gen 4 BrewZilla | User Guide

The Gen 4 RAPT BrewZilla range are the most advanced yet affordable all in one breweries on the market. Meeting the needs of both brand new brewers and the most seasoned pros alike, these brewing systems allow for complex mash profiles, precise temperature control and incredible ease of use.

35L Gen 4 BrewZilla. The perfect size for single batch brewing. WIth a tiny footprint but ample power, this is our most popular unit.

65L Gen 4 BrewZIlla. The sweet spot of the range! Easily brew either single, double or really strong beers. A compact footprint and easy to manage, but enough power for the most demanding brewing. Requires 15amps.

100L Gen 4 BrewZIlla. The bad boy! This is an absolute beast with 6000w of raw power. Ideal for the enthusiastic homebrewer or the perfect device for pilot batches for small or micro breweries. Requires 3 phase or 32 amps.

Get Started!

RAPT Gen 4 BrewZilla | getting started!

Ensure you have updated the firmware on your device before attempting to register

Connect your BrewZilla to your WiFi network

Register your BrewZilla to your Account on the RAPT Portal

Remote Operation with the RAPT Portal

Remote Operation | RAPT Gen 4 BrewZilla

Overview

All RAPT devices are designed to be used in conjunction with the RAPT Portal. Once connected to WiFi and registered to the RAPT Portal, a world of powerful customisation opens up for the user.

The RAPT Gen 4 BrewZilla can be controlled through the RAPT Portal in two different ways.

Manual Control can be enabled in the Dashboard of the RAPT Portal.

Enabling Manual Control gives the user limited, real time control of the RAPT Gen 4 BrewZilla directly through the RAPT Portal.

The other way to control the RAPT Gen 4 BrewZilla is through the use of Brewing Profiles.

Profiles alllow you to create powerful, complex but easy to setup and use brewing profiels. The use of Profiles allows brew day to be nearly hands off, even with (for example) complex step mashes. Incorporating steps for pre heating strike water, mash out etc are simple to set up and run through the RAPT Portal.

For a guide to setting up and running Brewing Profiles on the RAPT Gen 4 BrewZilla please refer to Profiles

Manual Control through the RAPT Portal

To Enable Manual Control of the RAPT Gen 4 BrewZilla it must first be connected to WiFi and registered to the RAPT Portal.

Once registered, select the RAPT Gen 4 BrewZilla in the Dashboard of the RAPT Portal.

Select the Manual Control option in the Display Options of the RAPT Gen 4 BrewZilla.

This will display the Manual Control screen of the RAPT Portal Dashboard

Manual Control Screen | RAPT Portal Dashboard

From here, various controls can be selected and switched on or off. These changes will be instantly enabled on the RAPT Gen 4 BrewZilla.

The available controls are:

Target - this is the desired target temperature

Heating % - this is the desired heating power percentage (NOTE: If Distillation Mode is enabled the closest available percentage power will be automatically selected)

Pump % - this will cycle the pump on or off at the selected rate

ENABLE HEATING - This turns the RAPT Gen 4 BrewZilla's heating elements on or off

ENABLE PUMP - This turns the RAPT Gen 4 BrewZilla's built in pump on or off

ENABLE PID - This enables or disables PID. PID settings can then be set directly in the Manual Control screen

The current temperature and the Set Point temperature are displayed at the bottom of the Manual Control screen

Profiles

Profiles | RAPT Gen 4 BrewZilla

Profiles are a key component of the RAPT system. Profiles are powerful tools that can be customised to a great degree, allowing extremely fine control over all aspects of brewing/fermentation

Profiles are created in the. There are also Global Profiles that can be imported and customised. Once a profile is created in the RAPT Portal, it can be sent to the corresponding RAPT device using Send Profile To Device from the My Profiles screen. Alternatively, you can select Start Profile Session for the RAPT Gen 4 BrewZilla in the Dashboard. This will send the Profile to the device and also begin the Profile automatically.

The RAPT ecosystem is intended to be largely controlled remotely, and thus using Profiles is the best way to (for example) perform complex step mashes or largely automate your brew day with the RAPT Gen 4 BrewZilla .

Once you have registered your RAPT Gen 4 BrewZilla on the RAPT Portal you can then log telemetry from the device and set up complex brewing profiles involving multiple steps.

To setup a brewing profile on the RAPT Portal select My Profiles and then Create New Profile. Then add your brewing profile steps such as heat to strike temeprature, mash, mashout etc

Convert Single Phase to Three Phase (100L Gen 4 BrewZilla only)

Single Phase to Three Phase Conversion | RAPT Gen 4 BrewZilla

32A Single Phase to 10A Three Phase Conversion

THIS SHOULD ONLY BE PERFORMED BY A QUALIFIED ELECTRICIAN

The BrewZilla 100L has three heating elements that are concealed and integrated into the base of the brewery. These three elements are approximately 2200 watts each meaning the total heating capacity of the brewery is 6600 watts.

So if you are using 220-240AC power source the brewery can be powered by 1 x 32amp single phase plug that looks like one of these below:

The plug on the left is the standard type that comes included with the brewery out of the box. This single phase plug is also commonly used for electric ovens or electric hob cooktops that you often see in your kitchen.

Replacement Screen Board/Controller - Toggle Selection

If you replace either the KL20305 BrewZilla Gen 4 - RAPT Screen Controller Case with Wire and LCD Screen Board or the KL30106 BrewZilla Gen 4 - LCD Screen Board then it is important to select the correct model of Gen 4 BrewZIlla before installing the Controller or Screen Board.

This is a manual toggle mswitch on the board that selects the power of the corresponding Gen 4 BrewZilla unit.

This is easy to do and will only take a moment.

1

Open Controller Housing

On the rear of the Screen Controller housing are 4 screws. Remove these to open the housing

2

Locate the Power Toggle

The toggle switch can be accessed directly. The Screen Board does not need to be removed to access this - see images below

3

Select the correct Toggle Option

Refer to the images below. There are three toggle options labelled 35L, 60L, 100L. These correspond to the 35L BrewZilla, the 65L BrewZilla and the 100L BrewZIlla resepectively.

Move the toggle so that it corresponds to your model of BrewZilla

4

Reassemble the Housing

Once this is correctly selected, reassemble the housing by placing the two halves together and replacig the four screws.

5

Test the Screen Controller

To ensure that this has been selected correctly, once the housing has been reassembled, plug the controller into the BrewZill and plug the BrewZilla into an outlet to turn it on. Once it has booted up, check that the Play/Pause button is off so that the elementsa are not energised. Use the Cycle/Back button to navigate to power settings. If necessary, change the power to 100%. The displayed wattage should now reflect the wattage of the BrewZilla based on boiler size

See below for correct power outputs

Location of Toggle Switch on Screen Board

Close View of Toggle Switch

Correct Power Outputs

  1. 35L Gen 4 BrewZilla: 100% = 2400W

  2. 65L Gen 4 BrewZilla: 100% = 3500W

  3. 100L Gen 4 BrewZilla: 100% = 6600W

RAPT Can Filler | User Guide

An automated, RAPT-enabled filling system designed for precise, oxygen-free packaging into cans, bottles, and glassware.

The RAPT Can & Bottle Filler is the ultimate automated filling solution for cans, bottles, jars, or even glassware. Utilising two adjustable stainless steel tubes, the system eliminates oxygen via an integrated CO2 purge before filling the vessel to a precise level using a high-accuracy internal pressure sensor.

Smart, Connected, and Precise

Fill any beverage automatically with this internet-connected, RAPT-enabled device. Designed to be more hygienic and easier to use than competing products, the Cannular features:

  • OLED Display for real-time data.

  • Integrated Ball Lock Connectors for "plug-and-play" gas and liquid lines.

  • Internal Regulators & Pinch Valves for ultimate flow control.

Customisable Fill Profiles

Tailor the machine to your specific packaging needs. Pre-save custom profiles for different vessels—such as 330ml cans or 750ml wine bottles—and switch between them in seconds.

  • Total Control: Adjust purge duration and fill heights to hit your specs every time. Use our pre-saved presets or create your own unique filling programmes.

  • RAPT Integration: Sync your profiles to the RAPT portal to save, share with friends, or deploy settings to several other devices simultaneously.

Getting Started: Connectivity & Registration

Ensure you have updated the firmware on your device before attempting to register

Connect to Wi-Fi

Connecting your device to Wi-Fi allows for cloud syncing and essential firmware updates.

  1. Enter Wi-Fi Mode: On your RAPT Can & Bottle Filler, navigate to Settings > Connect to Wi-Fi.

  2. Connect Your Phone: On your smartphone or tablet, open your Wi-Fi settings and connect to the network named KegLand RAPT XXXX.

  3. Enter Password: When prompted, enter the password displayed on the RAPT Can & Bottle Filler’s screen.

  4. Configure via Portal: Once connected, a "Captive Wi-Fi Portal" should open automatically on your phone.

  5. Join Your Network: Select your home/business Wi-Fi network from the list, enter your Wi-Fi password, and select Join.

  6. Update Firmware: Once the device is successfully connected, navigate to Settings > Check for Firmware Updates to ensure you are running the latest version.


Register Your Device to the RAPT Cloud

Registration allows you to manage your filling presets and track production data from the web portal.

  1. Get Your Codes: On your RAPT Can & Bottle Filler, navigate to Register Device.

  2. Record Details: The screen will display a MAC Address and a Validation Code. Write these down or take a photo.

  3. Log In: Visit the RAPT Portal (app.rapt.io) on a computer or smartphone.

  4. Add Device: In the Portal, click Register Device and select Can Filler from the dropdown menu.

  5. Enter Credentials:

    1. Input the MAC Address (the portal will default to ALL CAPS; this is normal).

    2. Input the Validation Code.

  6. Finalise: Give your device a unique name (e.g., "Main Filling Station") and select Finish.

Congratulations! Your RAPT Can & Bottle Filler is now connected, updated, and registered.

Calibration

RAPT Can & Bottle Filler | Calibration Guide

Mandatory Firmware Check

Please Note: The calibration process was significantly updated on 30/01/2025. To ensure your device operates correctly and follows the steps in this manual, you must be running this firmware version or newer.

1

Prepare the Machine

Mark the Purge Tube: Locate the stainless steel purge dip tube (on the right side of the unit). Measure 100mm up from the bottom of the tube and mark this clearly with a wipeable marker.

Connect Gas: Attach your gas line to the red carbonation cap. This is required to clear the line during the calibration process.

2

Enter Calibration Mode

To enter the calibration mode: Select then navigate through the menu to Calibrate then press Fill.

3

Clear the Line: Remove the purge tube from container or liquid. Press Select .

Capture Reading: Press Select . The unit will purge the line and display Purging > Waiting for Pressure to Stabilize. This sets the baseline "zero" value for ambient pressure.

4

Prepare Reference Water: Place a container (a glass is ideal) under the fill & purge tubes. Fill it with water until the water level exactly hits the 100mm mark you made in Step 1.

Check Value: Ensure the measurement value on the screen matches the height of your water (e.g., 100mm). If you used a different height, update the value on the screen now.

Capture Reading: Wait for the pressure sensor value to stabilise (fluctuating by only a few points). Select . The unit now knows the pressure-to-depth ratio.

5

Set Your Target: Place your actual can or bottle in the filling position. Decide where you want the liquid to stop and mark that spot on the purge tube.

Measure & Program: Measure from the bottom of the tube up to this new mark. Enter this value (in mm) into your Fill Preset.

Test: Connect your water source to the yellow carbonation cap (max 15psi). Select your preset, place your container, and press Run.

Cleaning & Maintenance

RAPT Can & Bottle Filler | Cleaning & Maintenance Guide

To prevent the buildup of mold and bacteria and to extend the life of your device, the unit must be cleaned immediately after every filling session.

Because your beverage is contained entirely within the silicone and stainless lines and never enters the machine’s internal housing, the RAPT Can & Bottle Filler is exceptionally easy to maintain.

Clean in Place (CIP)

1

Prepare Solution:

Fill a keg, PET bottle, or pressurized cleaning tool (like a Thunder Gun) with a high-quality cleaner such as StellarClean or StellarOxy.

2

Flush the Lines:

Press and hold the Pinch Valve button to allow the cleaning solution to flow through the entire liquid line.

3

Place a glass or container filled with cleaning solution in the fill position so the exterior of the stainless fill tubes are fully submerged.

4

Leave the solution in the lines and the glass for 10 minutes, then flush the system thoroughly with clean water.

5

Run a sanitiser solution (we recommend StellarSan) through the lines. Allow to stay in contact for a minimum of 2 minutes.

6

To prevent stagnant liquid from sitting in your lines, always drain the unit before storing.

  1. Release the Pinch Valve: Push down on the black top of the pinch valve and pull the silicone tube out of the "jaw."

  2. Drain the Post: Connect a ball lock disconnect to the Yellow Carbonation Cap to allow the liquid to drain completely. If you have already removed the Carbonation Cap poppety, the line will drain naturally.


If the unit has been used for heavily hopped beers, sugary beverages, or has been sitting for an extended period, a full disassembly is recommended.

1

Unscrew the liquid Carbonation Cap from the unit and disconnect the duotight elbow.

2

Detach the silicone tube from both the Duotight fitting and the stainless fill tube.

3

Use a 10mm deep socket to remove the poppet from the disconnect.

RAPT Fermentation Chamber | User Guide

KL15813 RAPT Fermentation Chamber | User Guide

The RAPT Fermentation Chamber is quite simply the best, easiest and most powerful fully inclusive fermentation chamber on the market.

Featuring built in heating and cooling, full integration with the RAPT ecosystem, Bluetooth functionality for powerful integration with the RAPT Pill Hydrometer range, this unit will allow for completely remote yet exceptionally powerful fermentation control.

With the RAPT Digital Regulator & Spunding Valve, you will can pressure ferment remotely - imagine being able to pitch your yeast and not touch your fermenter again until it is full of cold, perfectly carbonated beer!

Featuring an integrated TFT screen and custom integration for Spunding and Inline Regulation.

RAPT Fermentation Chambers are designed to have tight integration via Bluetooth with the RAPT Pill Hydrometer & Thermometers.

Get Started!

RAPT Fermentation Chamber - getting started!

Ensure you have updated the firmware on your device before attempting to register

Connect your RAPT Fermentation Chamber to your WiFi network

Bluetooth

Bluetooth Guide | RAPT Fermentation Chamber

Bonding a RAPT Pill to send telemetry is a powerful and robust way to really leverage the versatility of the RAPT ecosystem.

Please refer to this video for a detailed guide to Bonding your RAPT Pill to your RAPT Fermentation Chamber or Temperature Controller.

, it can be selected in the Settings menu as one of the available Temperature Sensors. Once selected in this menu, temperature control will be ceded to the selected Bluetooth enabled RAPT device, rather than the internal temperature probe. In addition, on the TFT display the current (most recent) Graity and Temperature reading will be displayed. The internal (built in probe) temperature is also displayed. NOTE: this is not displayed in Graph Enabled Mode.

Once the Pill has been Bonded and selected as the Temperature Sensor of the device, powerful Profile features are unlocked.

You can set triggers such as Gravity or Gravity Velocity, as well as Time for your fermentation control.

Screen Change For RAPT Fermentation Chamber

Change the Screen Board | RAPT Fermentation Chamber

Swapping the KL17091 TFT RAPT - Fermentation Chamber - Screen Board is quite a simple process.

Please refer to the following instructions should you need to swap the Screen Board for any reason.

WARNING: Ensure the RAPT Fermentation Chamber is unplugged before proceeding

First, remove the top beer and gas line cover.

Use the tab to release the top cover as shown

Next, use a Philips screwdriver to remove thee two screws

Now, remove screws from the underside of the screen as shown here

Remove the left and right side covers by sliding them away from the fridge as show below

Slide the screen down so you can see the cables behind the screen

Unplug the cables from the screen PCB board

Remove the four screws holding the screen board in place

If you are replacing the screen PCB board with a new one make sure to remember to remove the protective film before putting the new board into position

Finally, simply reassemble the unit following the same steps in reverse order.

RAPT Pill Hydrometer | User Guide

KL20596 RAPT Pill Hydrometer & Thermometer | User Guide

The RAPT Pill Hydrometer and Thermometer allows accurate, real time temperature and gravity logging during fermentation over either WiFi or (with a Bluetooth capable RAPT device) over Bluetooth.

When integrated with a RAPT device such as a RAPT Fermentation Chamber, the RAPT Pill can be used as a probe that controls your fermentation.

This opens up a whole world of possibilities! You can use gravity or even gravity velocity as a trigger for temperature increases. No more guessing when its time to do a diacetyl rest - simply set your RAPT device to ramp up the temperature when the gravity change starts to slow down!

With a easy to clean form factor and a powerful 18650 Li-ion battery, these can last for months between charges.

We highly recommend the wireless charging kit for the Pill, as this eliminates the need to open the housing for charging or to acces the Pill Captive Portal.

Need more then one Pill! Easy! Grab the colur of your choice - choose either the , or

Calibration

RAPT Pill Hydrometer & Thermometer - Calibration Guide

How to perform , or calibration on your RAPT Pill Hydrometer

Calibration before first use is strongly encouraged for best results.

It is recommended to recalibrate after the Pill housing has been opened (to recharge via USB-C, for example), as tiny changes when opening/closing the housing can affect calibration.

IMPORTANT: The RAPT Pill is designed to disconnect from the RAPT Portal once the USB-C cable is unplugged to preserve battery life. Opening the Calibration or Diagnostics screen before disconnecting will keep the Pill Captive Portal active to allow calibration of the Pill. You will be prompted after 10 minutes to “Click Here To Maintain Connection” if the calibration process takes longer than 10 minutes.

Once you have entered a Calibration mode, please assemble your Pill according to the directions so that it can be removed from the USB and calibrated according to the instructions below

To enter Calibration mode

  • Plug your Rapt Pill into a charger or computer with a USB-C cable (not included) or place on the wireless charger (if the wireless charging kit is installed)

  • On your smart phone or tablet, open your WiFi settings and connect to the RAPT Pill XXXX access point using the password "kegland1". You may not need to enter the password if you have previously connected your device to the Pill WiFi

  • Once the RAPT Pill Access Portal is open on your phone or tablet, navigate to the Calibration tab

  • Select the desired calibration method (, or ) and follow the relevant steps

Standard Calibration

RAPT Pill Hydrometer & Thermometer - Standard Calibration Guide

Standard calibration mode is recommended for most users.

Standard calibration is the quickest and simplest method of calibration.

Enter Calibration mode

  • Plug your Rapt Pill into a charger or computer with a USB-C cable (not included) or place on the wireless charger (if the wireless charging kit is installed)

  • On your smart phone or tablet, open your WiFi settings and connect to the RAPT Pill XXXX access point using the password "kegland1". You may not need to enter the password if you have previously connected your device to the Pill WiFi

  • Once the RAPT Pill Access Portal is open on your phone or tablet, navigate to the Calibration tab

  • Fill a container of sufficient volume to hold the RAPT Pill in suspension with a liquid of known gravity. It is simplest and easiest to use water which has a gravity of 1.000

  • Place the Pill gently into the liquid. Ensure that it can float freely and is not touching the bottom of the vessel, as this will affect the angle

  • Select Standard Calibration in the Pill Captive Portal

Your Pill is now calibrated and ready to use!

Advanced Calibration

RAPT Pill Hydrometer & Thermometer - Advanced Calibratin Guide

Advanced calibration mode is suited for higher gravity ferments.

Advanced calibration mode can give greater accuracy across a wider range. Advanced calibration is also quite quick and easy, and can provide a more accurate result than Standard Calibration.

It is the same procedure as standard calibration, but in addition to water at 1.000, you need a solution of a known gravity prepared. We recommend using a gravity in the range that your fermentation will start – 1.040-1.060 for typical beers, for example.

Enter Calibration mode

  • Plug your Rapt Pill into a charger or computer with a USB-C cable (not included) or place on the wireless charger (if the wireless charging kit is installed)

  • On your smart phone or tablet, open your WiFi settings and connect to the RAPT Pill XXXX access point using the password "kegland1". You may not need to enter the password if you have previously connected your device to the Pill WiFi

  • Once the RAPT Pill Access Portal is open on your phone or tablet, navigate to the Calibration tab

  • Fill a container of sufficient volume to hold the RAPT Pill in suspension with a liquid of known gravity. It is simplest and easiest to use water or sanitiser which has a gravity of 1.000

  • Fill another container capable of holding the Pill in suspension with a liquid of known gravity in the range representative of the upper limit of your starting gravity

  • Place the Pill gently into the weaker solution. Ensure that it can float freely and is not touching the bottom of the vessel, as this will affect the angle

Your Pill is now calibrated and ready to use!

Custom Calibration

RAPT Pill Hydrometer & Thermometer - Custom Calibration Guide

Warning! Custom Calibration is for advanced users only.

Typically Advanced Calibration is accurate enough for all but the most extreme use cases.

This mode can provide the most accurate readings across a wider range than the other calibration modes.

Only proceed if you are comfortable with spreadsheets and complex curves. If you are working with solutions with gravities higher than 1.080, then custom calibration is advised.

For Custom calibration, you will need to take readings at various gravity points roughly 10 gravity points apart, and make a note of the angle of the Pill at each point. We recommend readings from 1.080 down to 1.000, 10 points apart (so, 1.080, 1.070, 1.060 etc). Note that it does not matter if the gravity readings are not exactly 10 points apart, as long as the gravity reading is correct. Use of a hydrometer that is known to be accurate is quite important.

Bluetooth Operation

RAPT Pill Hydrometer & Thermometer - Bluetooth Operation Guide

Bluetooth Setup and Bonding

The RAPT Pill can send telemetry via WiFI or Bluetooth. For general use WiFi is the default option.

Bluetooth will only work if the RAPT Pill Hydrometer is paired with a Bluetooth capable RAPT device such as a RAPT Fermentation Chamber, a RAPT Temperature Controller or a RAPT Glycol Chiller.

Benefits of Bluetooth Operation

Once a RAPT Pill Hydrometer is set to Bluetooth Telemetry and Bonded with a compatible RAPT device (such as a RAPT Fermentation Chamber or a RAPT Temperature Controller) the Pill Hydromer can be used as a temperature probe for that RAPT device.

This is fantastically powerful.

As well as transmitting temperature information, the RAPT Pill will also send both Gravity and Gravity Velocity to the Bonded RAPT device.

This allows the use of powerful and complex .

For example, you can select to have the temperature maintained until a set gravity is reached. You may prefer to ramp the fermentation temperature when the Gravity Velocity slows to a certain level. This functionality is unlocked via Bluetooth!

To enable Bluetooth on the Pill, you must first connect to the Pill Captive Portal by following the instructions above. Then, navigate to the Settings page of the Captive Portal.

There is a dropdown menu for Telemetry Method. This enables you to switch between WiFi or Bluetooth for telemetry, and also to set the desired telemetry interval.

The default telemetry interval for WiFI is 60 minutes.

The default telemetry interval for Bluetooth is 1 minute

It is not recommended to set shorter telemetry intervals. Shorter intervals will impact battery life.

Recommended telemetry intervals are 60 minutes for Wifi and 5 minutes for Bluetooth – this provides the best combination of accurate reporting and battery life.

Once Bluetooth has been enabled in the Pill Captive Portal, the Pill must be Bonded with a RAPT Bluetooth device such as a RAPT Fermentation Chamber, a RAPT Temperature Controller.

Note: Bluetooth requires a compatible RAPT device such as a Fermentation Chamber or Temperature Controller. Bluetooth will not broadcast unless the RAPT Pill is first registered to the RAPT Portal using WiFi.

When a Pill has been bonded with a compatible RAPT device the RAPT device can then be set to use the Pill as the Temperature Sensor. Doing this allows temperature control using real time telemetry from the bonded Pill. This will also display up to date temperature and gravity data on the RAPT device.

For further information about Temperature Sensor control using a Bluetooth Bonded Pill refer to the Bluetooth section of the relevant device User Manual - or

Pill Wireless Charger Upgrade - Installation

Pill Hydrometer Wireless Charger Upgrade | Instruction Sheet

This new wireless charging upgrade enables you to charge the pill hydrometer without the need for open and closing the housing.

Upgrading to wireless charging is a significant upgrade to the pill hydrometer as it means the pill hydrometer doesn’t require repeated opening and closing and this has several advantages including:

  1. It reduces the chance of damaging one of the two o-rings giving you a more reliable seal

  2. It eliminates the chance that the housing is done up to a different torque resulting in less accurate results

RAPT Temperature Controller | User Guide

KL22927 | KL30410 RAPT Temperature Controller | User Guide

Convert any fridge into a fully featured RAPT fermentation chamber by adding a RAPT Temperature controller.

With all the power and fucntionality of the RAPT Fermentation Chamber, simply plug the RAPT Temperature Controller into your fridge and heat source, and unleash the power of fully integrated RAPT control on your beer!

Easily create complex and powerful fermentation profiles. Add a RAPT Pill Hydrometer to the mix for the very last word in powerful temperature control - there's simply no easier way to make great beer.

The innovative design enables you to panel mount this controller, mount to a hanging point or hook, mount on top of a fridge or brewery. Simply unscrew the mounting plate and switch the mounting to your preferred orientation.

Get Started!

RAPT Temperature Controller - getting started!

Ensure you have updated the firmware on your device before attempting to register

Connect your RAPT Temperature Controller to your WiFi network

Bluetooth

Bluetooth Guide | RAPT Temperature Controller

Bonding a RAPT Pill to send telemetry is a powerful and robust way to really leverage the versatility of the RAPT ecosystem.

Please refer to this video for a detailed guide to Bonding your RAPT Pill to your RAPT Fermentation Chamber or Temperature Controller.

, it can be selected in the Settings menu as one of the available Temperature Sensors. Once selected in this menu, temperature control will be ceded to the selected Bluetooth enabled RAPT device, rather than the internal temperature probe. In addition, on the TFT display the current (most recent) Graity and Temperature reading will be displayed. The internal (built in probe) temperature is also displayed. NOTE: this is not displayed in Graph Enabled Mode.

Once the Pill has been Bonded and selected as the Temperature Sensor of the device, powerful Profile features are unlocked.

You can set triggers such as Gravity or Gravity Velocity, as well as Time for your fermentation control.

RAPT Bluetooth Thermometer | User Guide

KL24334 RAPT Bluetooth Thermometer | User Guide

This low energy RAPT enabled Bluetooth Thermometer is compatible with the Gen 4 BrewZillas, RAPT Temperature Controllers and RAPT Fermentation Chambers

The RAPT Bluetooth Thermometer is compatible with Gen 4 BrewZilla’s, RAPT Temperature Controllers and RAPT Fermentation Chambers allowing you to make smarter and more automated decisions on how to control the brewing or distillation process. The RAPT Bluetooth Thermometer is able to perform many functions when bonded with a RAPT controller including, but not limited to:

  • Measuring core grain temperature of your BrewZilla to more accurately control the heating elements according to the mash temperature

  • Measuring still head temperature and controlling the BrewZilla to turn the elements off once your target temperature is hit and your distillation run is over

  • Measuring core fermentation temperature and controlling your RAPT Fermentation Chamber or RAPT Temperature Controller heating and cooling

The RAPT Bluetooth Thermometer will not work without one or more of the devices listed above.

Assembly & Setup

RAPT Bluetooth Thermometer | Assembly & Set Up

Do not install the batteries in the incorrect orientation

Only clean the probe with recommended cleaners and sanitisers including: , , and

Do not use any non-approved probes with this Bluetooth thermometer

Changes or modifications to this unit which are not approved by KegLand may result in warranty being void

1

Settings

RAPT Bluetooth Thermometer | Settings

Turn the unit on by holding the power button for 3 seconds. Unplug the temperature probe male jack from the top of the unit. The unit will display OPn

Double Press the button until C or F shows. Press again to change. Plug in the probe

Ensure the probe is inserted into the unit. Turn the unit on

Double press the button until the screen flashes with an H in the corner.

The range for the Auto Off Timer is 1 hour to 99 hours. Selecting "--" will disable the Auto Off TImer.

Continually press the power button until the desired Auto Off Timer value is displayed. Double click the button or wait for the display to revery to save the new setting.

Important Safeguards

KB51193 PolyPhoenix Air Still Pro | Important Safeguards

When using any electrically powered product, basic safety precautions should always be followed, including the following:

WARNING – to reduce the risk of fire, electrical shock or injury to persons or property

  • WARNING – Do not touch the metal parts of the still without gloves during or after operation – it will be VERY HOT and could cause burns.

Cleaning

KB51193 PolyPhoenix Air Still Pro | Cleaning

It is highly recommended to clean the PolyPhoenix Air Still Pro before first use and after every run or as needed.

The best way to clean a still is with a vinegar wash. This is also recommended before first use.

Before cleaning the PolyPhoenix Air Still Pro for the first time, ensure that it has been

1

Detach the boiler for the Air Still Head. Half fill the boiler with hot soapy water (dishwashing detergent or PBW are suitable for this) and give the boiler a good wash. Rinse thoroughly after cleaning

2

Registration

KB51193 PolyPhoenix Air Still Pro | Registration

The PolyPhoenix Air Still Pro is part of the RAPT ecosystem.

This means it can be connected to WiFI and registered to your RAPT account. Once connected and registered the PolyPhoenix Air Still Pro can be controlled directly through the RAPT app. This is recommended but optional - all functions can also be accessed directly through the on board controller.

To connect and control the PolyPhoenix Air Still Pro remotely, you will need to download and install the RAPT Brew App for Android or IOS

Once the RAPT Brew App has been installed, follow the on screen prompts to create an account (if required).

Pot Still Operation

KB51193 PolyPhoenix Air Still Pro | Pot Still Operation

The Polyhoenix Air Still Pro can be used as a Pot Still or a Reflux Still.

Pot Stills are generally used to make spirits such as Whisky, Rum, Brandy, Gin from an appropriate wash. So, Whisky is distilled from a malt wash, Rum from a molasses wash, etc.

Reflux Stills include packing in the column which causes fractioning of the vapour (refluxing). This, combined with a slower output (in this instance forced by using a narrower Outlet Nipple) means that the flavours and by products of the wash are stripped so that pure ethanol only is distilled from the wash.

  1. (if installed in the column)

RAPT Bluetooth Glycol Chiller | User Guide

KL50555 RAPT Bluetooth Glycol Chiller | User Guide

The RAPT Bluetooth Glycol Controller has several advantages over other glycol chillers.

  • More Compact

  • Powerful with 400 watts of cooling ability

  • Large, easy to read display

  • Can be controlled using Bluetooth and the RAPT app

  • Can be paired with the RAPT Glycol Controller

  • Able to get down to sub-zero temperatures easily (-10C)

Specifications

Refrigerant: r290 Cooling Power: 400watts (0.54hp) (Rated at 22C) Power Consumption: 150w Tank: 5.75L Pump Type: 18watt 12vDC Max Head (per pump): 5meter Max Head Max Flow (per pump): 700L/Hr Max Flow Rate Output Type: JoinTech Dimensions: Length: 400mm Width: 300mm Height: 400mm (430mm including JoinTech Male Fittings)

Dry Break JoinTech Fittings and Hoses The chiller includes Male JoinTech fittings. We also sell additional hoses and JoinTech fittings separately: KL4110 KL41096 KL40587 KL40570

Flooded Font Setup

KL50555 RAPT Bluetooth Glycol Chiller | Flooded Font Setup

The RAPT Bluetooth Glycol Chiller is ideal for a flooded font setup.

Unlike other Glycol Chillers, the small form factor and simple controls make this ideal for easily connecting to a flooded font.

Connection

To connect your flooded font, you will need tubing with an internal diameter of ~12mm.

Insulated tubing such as Red or Blue Glycol Insulation Hose - 2m Roll x 12mm ID x 16mm OD is preferred for a glycol setup as it is important to minimise thermal losses in the system.

To connect the tubing to the inlet and outlet of the RAPT Bluetooth Glycol Chiller you will need KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb.

Connection to the flooded font depends on the font setup. Many flooded fonts will have 10mm barbs so you may need to use a short piece of silicone tubing and a joiner to connect the tubing.

Once the flooded font is connected of the RAPT Bluetooth Glycol Chiller. if using glycol. Do not set this to a temperature lower than recommended according to . If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir to below 2°C

It is important to not set a reservoir temperature that is too low as this can cause the beer in the lines to freeze.

Operation is quite simple. As the submersible pump is powered externally it is easy to have it running continuously if desired. It is generally better to operate the pump an hour or so before the font is in operation to ensure it is cold. This can be done manually or automatically using a smart plug (recommended)

Setting the reservoir temperature to -2°C is appropriate for most setups, but this will vary depending on many factors such as ambient temperatures, length of line and insulation, ABV of the beer etc

Maintenance & Troubleshooting

KL50555 RAPT Bluetooth Glycol Chiller | Maintenance & Troubleshooting

If the glycol solution has been stored for an extended period of time then it is suggested to replace the solution, despite glycol having antimicrobial properties.

To replace the glycol empty the reservoir using the drainage port and then refill with the required concentration of glycol using a refractometer to confirm the concentration.

NOTE: It is recommended to drain and replace the gylcol solution every 12 months to avoid freezing issues, as glycol can break down and lose effectiveness over time

Clean out dust from the radiator periodically to maintain optimum efficiency

Problem
Possible Cause

RAPT Laser Level Sensor

KL49344 RAPT Laser Level Sensor | User Guide

The RAPT Laser Level Sensor gives real time, accurate and up to date data on exactly how much liquid is left in your kegs.

It can be fitted to any keg with a standard Cornelius style lid.

The RAPT Laser Level Sensor can also be adapted to fit any fermenter with a lid mounted 1.5" tri clover port, using the optional KL45063 adaptor

Super Energy Efficient and Long Battery Life

Taking measurements every few minutes this level sensor picks up on the liquid level in the keg and sends this information out via BLE (Bluetooth Low Energy). The 3 x AAA batteries will enable you to use this device continuously for more than 2 years. Alternatively if you are happy to reduce the measuring frequency to hours rather than minutes then you will be able to get the device to last for years between battery changes or re-charging.

The integrated laser shoots down a laser array to plot the internals of your tank so it can determine the liquid level quickly and accurately. This means you get real time data on the level in each tank.

We have several common vessel types like corny kegs or common fermenter types that are already pre-configured to work with this device right out of the box. With that said you can also use this device and map your own tank shape. The mapping process is quite simply and you are only required to do it once to map a new vessel shape. The mapping of the tank allows you to work out at what distance from the sensor is what volume inside the tank

As this device constantly monitors the level in each keg/tank it can also notify you of a change at any time. Get notified if someone is drinking your precious IPA when they are not supposed to be for example. Alternatively use the notifications for leak detection. Most importantly, notify yourself when you are at the end of the keg so you know when to brew next!

Battery Type: 3 x AAA Battery Life: More than 18 months with level sensing every 5 minutes (significantly longer if level sensing frequency is reduced) Max Pressure of Housing: 8bar IP Rating: IP68 Wireless Communication: Bluetooth Low Energy (BLE) Measurement Distance: Up to 2 metres

Assembly

KL49344 RAPT Laser Level Sensor | Assembly

Assembly

The RAPT Laser Level Sensor - Cornelius Keg Lid Kit is pre-assembled

Before use inside a suitable Cornelius keg (such as a KegLand 19L or 9.5L Ball Lock Keg) please clean the underneath of the pre-assembled lid and housing, and ensure the keg lid and keg are both clean and sanitised before use.

The RAPT Laser Level Sensor - Cornelius Keg Lid Kit is rated to IP68.

Before use, the batteries must be installed in the battery holder. The battery holder must then be correctly installed in the RAPT Laser Level Sensor.

Installing Batteries

1

Remove Top Housing

Carefully unscrew the top housing from the RAPT Laser Level Sensor. Remove the battery housing and board assembly as shown.

2

Carefully pull out the battery housing. Install 3 x AAA Batteries, ensuring correct polarity. The Negative terminal is indicated by springs in the battery housing as shown

3

Once the batteries have been installed in the battery housing, replace the housing in the Board Assembly. Note: The battery housing is directional. Follow arrows as indicated on housing. Line up the battery housing with the board housing as shown

4

Carefully replace the Board Housing into the RAPT Laser Level Sensor housing. Screw the top housing back onto the RAPT Laser Level Sensor housing, ensuring that it is snug as pictured.

Once the battery housing is installed the RAPT Laser Level Sensor will automatically enter Bluetooth Pairing mode for approximately 5 minutes, allowing it to be registered to the RAPT Brew App. Bluetooth Pairing Mode is indicated by the LED blinking Blue

If the RAPT Laser Level Sensor does not enter Bluetooth Pairing mode then this can be entered manually - refer

To Register the RAPT Laser Level Sensor to the RAPT Brew App refer to

Registration

KL49344 RAPT Laser Level Sensor | Registration

The RAPT Laser Level Sensor is part of the RAPT ecosystem.

This is the easiest and best way to connect to the RAPT Laser Level Sensor to see instant telemetry updates - it's a real time update of the level of your kegs!

You will need to download and install the RAPT Brew App for Android or IOS

Once the RAPT Brew App has been installed, follow the on screen prompts to create an account (if required).

External Device

This requires a RAPT Subscription

The URL for the Api is: https://api.rapt.io

Opening the api address in your browser will load a Swagger interface which details the available endpoints on the Api, including parameters and response models where applicable.

The Api requires a bearer token (see obtaining bearer tokens) to be included within an Authorization header for all requests.

API Secrets

Before you can obtain a bearer token, you will require an Api Secret. Login to the RAPT App and navigate to "My Account / Api Secrets". From here you can create an Api Secret. Please note that once a secret has been created, it is hashed and unrecoverable. You will need to record the secret when it is shown to you, as you will not be able to see it again from the RAPT App.

API Samples

  • Access to the Api is unsupported. This means you will not be able to get assistance from KegLand directly. I may respond to some questions posted here on Facebook, but I am not going to teach you how to write code, troubleshoot your code, or write code for you

  • If your use of the Api causes problems with your Rapt account or devices, this is on you. We track all Api requests, so if you destroy a device through misuse of the Api, it will void your warranty and I'm sure you will have a hard time convincing KegLand to replace it

  • If your use of the Api causes problems with other Rapt users, depending on the severity of the problem, you will be given a warning and/or your access to the Api will be revoked. Extreme abuse of the Api will result in a permanent ban from the Rapt ecosystem, meaning the devices you have purchased will be all but useless

Equipment Profiles

RAPT Portal | Equipment Profiles

Equipment Profiles is where you manage the profiles for your brewing equipment.

These profiles are important when designing or importing recipes into the RAPT Recipe Editor.

The information in the Profile selected will allow the Recipe Editor to accurately calculate water volumes, efficiency, losses etc. The more accurate the Equipment Profile, the more likely you are to hit the numbers on your brew day.

There are two different ways to add Equipment Profiles to your library.

You can add an existing Equipment Profile to your library from the RAPT database.

You can also create your own Equipment Profile from scratch.

Any profile that has been added to your library can also be edited - for example, you may wish to change the Brewhouse or Mash efficiency to better match your results. This enables you to tweak profiles as you brew based on the results of your brew day, which allows you to customise any profile to better match your brewing!

Adding an Existing Equipment Profile

RAPT Portal | Adding an Existing Equipment Profile

To add an equipment profile for the RAPT database, select the Add button in the top left.

This opens the New Equipment Profile box. From here we can search for and add an existing profile, or select Blank Profile to create your own.

To Add an existing profile, either click the dropdown and scroll through current Equipment Profiles, or enter a brewing equipment name in the search bar in order to search for all profiles with that name.

Once you have located the Equipment Profile you wish to add, select CLONE PROFILE to clone this to your Equipment Profile Library.

Once the Equipment Profile has been cloned (added) to your library, it will be opened in the RAPT Portal and can be edited if needed. If any changes are made make sure you

Equipment Profile Setup Guide

RAPT Portal | Equipment Profile Setup Guide

Guide & Recommendations To Setup A New Equipment Profile

When setting up a new Brewing Equipment Profile that is not already in the database it is super helpful to have a good idea of the basic spes of the system.

If these are not known then setting up the brewery with a known volume of water and running a few tests will quite quickly allow you to measure or dervie the most important specs for an Equipment Profile.

Many figures are dependant on other aspects of the brewing process (such as batch volume etc), so this will cover brewery specific specs. This guide is biased towards single vessel breweries such as the BrewZilla range sa these tend to be favoured by a great many homebrewers who are brewing all grain recipes.

  1. Batch Volume - this is the desired batch volume which is generally a function of your fermenter

  2. Mash Tun Deadspace - this is the volume below the mash pipe. Fill the kettle with water until the bottom of the malt pipe is reached and measure this volume

  3. Mash Volume Max - Continue to fill the kettle until it is close to the top of the vessel. Allow around 100mm from the top of the kettle (to allow for expansion and boil). This is a good estimate for your Max Mash Volume

  4. Boil Off - Bring this known volume to a boil and boil for at least 30 minutes. Measure the volume after the boil. This will allow you to dervie the boil off rate which is measure in litres per hour. So if you boil off 2L in 30 minutes this will be a boil off rate of 4L/h

  5. Mash Tun Loss - drain the kettle using the method you would select to transfer the wort. Whatever remains in the kettle is the Mash Tun Loss

  6. Trub/Chiller Loss - this is best derived from brewing. We recommend a starting figure of 1-2L

  7. Brewhouse/Mash Efficiency - this is best derived from brewing. We recommend a starting figure of 75% Mash Efficiency.

The above will give you a really solid start to building an Equipment Profile specific to your brewing system. We strongly recommend tracking all the numbers over your first few brews. This will enable you to tweak these figures to build a more accurate profile over time.

This will acheive a number of positives.

  1. You will get a more accurate and up to date profile that better represents your brewing style. For example, if you tend to brew stronger than average beers we would expect brewhouse efficiency to drop a bit.

  2. You can identify and track actual losses and potentially uncover ways to improve or streamline your brew day.

  3. You may identify issues that need to be rectified - for example, if you consistently get lower than expected efficiency your grain crush or thermostat may need to be dialled in, or it may drive you to experiment with (which can have a very positive effect when all grain brewing!)

Profiles

RAPT Portal | Profiles

The ability to create, add and edit custom and powerful Profiles is one of the core strengths of the RAPT ecosystem.

The Profiles in your library (both created and imported) are viewable in My Profiles. Note: You must select the appropriate Profile type (BrewZilla, Fermentation etc) in order to view the associated Profiles.

Global Profiles can be found in Search Profiles - this is a curated list of profiles for brewing and fermenting.

Profiles are specific to each RAPT device: BrewZillas, Fermentation Chambers, Temperature Controllers and Pills. Profiles are essentially a set of 'steps' that can be triggered in various ways such as time, temperature, gravity and even rate of fermentation (measureed through gravity velocity).

Using profiles, you can develop an automated profile to ramp the temperature of an ale fermentation, or to perform a complex step mash in a BrewZilla without lifting a finger!

For example a user can set an Ale fementation profile where fermentation is initally at 18°C until a specified gravity is reached*, then gradually ramps the temperature over a specified number of days. Hold at this temperature for two additional days for a diacetyl rest and then crash chill at 0°C for three days. Had the temperatures at each step been set manually, this would require a lot of time and increase the probability of error in the steps which is just one reason why profiles are a great feature to produce repeatable results.

Brewing profiles can be created that allow for complex or simple mash steps that automatically proceed to a mashout step. Alerts can be set up to notify the brewer to add hops etc.

Alerts can be set for the start or end of every profile step.

To receive alerts on your mobile device, you must have the or app installed.

You also need to allow notifications for the RAPT app on your device. Once this is set up, alerts will be pushed to your phone or any device with the RAPT App.

*Requires a Bluetooth Bonded Pill for gravity triggers

Starting or Stopping a Profile

RAPT Portal | Starting & Stopping Profiles

Starting a Profile from the RAPT Dashboard

To Start a Profile from the RAPT Dashboard, press the Play button next to RAPT device you wish to run a profile on:

Play/Stop allows you to commence a saved profile from either the user’s own profiles or from one of the global profiles which have been created by experienced brewers. When a Profile is started on a RAPT device, the graph will only display telemetry from the start of the profile.

When starting a Profile in the Dashboard, you can choose the current device or select another RAPT device from the dropdown. All current profiles specific to that device can then be selected in the next drop down.

A custom name can be entered for the Profile. If no name is entered, the Profile name will be used by default.

Pill Profile Sessions ONLY

When starting a Pill Profile Session there is an additional option.

You can enter a specific date and time for the session. This can be any time and date. This allows Profile Sessions to be recorded for any period that telemetry is available for. It also means a Profile Session can begin at a future date.

If the option [Do not run a profile on this device] is selected, then a profile session will be recorded but no alerts will be sent. You will need to enter a custom name to use this option.

Profiles can also be started directly from all RAPT devices with screens (RAPT Pill Profile Sessions must be started in the RAPT Portal).

The Profile must first be sent to the RAPT device. This can be done using the Send Profile to Device button in the My Profiles screen.

Alternatively, any Profile that has previously run on the RAPT device can then be selected on the device. NOTE: the RAPT device will automatically check for updates to the Profile before running the Profile.

For more information about starting a Profile directly from a RAPT device please refer to the specific .

WARNING - Do NOT remove the still head while liquid is boiling.

  • WARNING – Do not overfill boiler. IF THE BOILER IS OVERFILLED THERE IS A RISK THAT BOILING LIQUID MAY BE EJECTED.

  • Never lift a pot containing hot liquid (any liquid hotter than 45°C). Always use the tap or pump to drain the vessel completely. If no tap or pump exist then use a jug to hand-scoop the hot liquid out of the vessel before trying to lift or move the vessel.

  • Only lift the vessel once the liquid cools below 45°C or once the vessel has been emptied.

  • Regularly inspect around the inlet of the power inlet socket for liquid or moisture. If liquid is evident around power connectors, do not use appliance and dry thoroughly before use. If liquid is present continuously, check for water leakage and if necessary return to supplier for repair.

  • Always operate the still from a power source of the same voltage, frequency and rating as indicated on the product identification plate.

  • This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely.

  • Do not operate any product with a damaged cord or plug, or after the product malfunctions or is damaged in any way. Return the complete product to the place of purchase for inspection, repair or replacement.

  • This appliance should be used with a residual current device (safety switch). Consult a qualified electrician for advice.

  • To reduce the risk of electric shock, do not immerse or expose the product or flexible cord to rain, moisture or any other liquid other than those necessary for the correct operation of the product.

  • Switch off and unplug from outlet before filling, emptying or when not in use and before assembling or disassembling parts and before cleaning.

  • Do not leave appliance unattended when switched on.

  • Do not use appliance for other than its intended use.

  • Always keep appliance on a level surface before, during and after use.

  • Do not move the appliance when it is switched on.

  • Do not switch on unless there is liquid covering the element in the boiler.

  • Do not switch on unless the still head is in place.

  • Do not let the cord hang over the edge of a table or bench or touch a hot surface.

  • The use of attachments or accessories may cause personal or property hazards or injuries.

  • This product is intended for normal household / domestic use only. Failure to follow the above instructions could result in damage to the still, property or injury to the user.

  • Air Dry: Leave the lines disconnected and open to the air to ensure they dry fully before your next session.

    4

    Soak

    Submerge all removed items (tubing, fittings, and poppets) in a high-quality cleaner such as StellarClean or StellarOxy.

    5

    External Maintenance

    Wipe down the exterior of the gas dip tube and any surfaces that have come into contact with your beverage.

    6

    Sanitise & Reassemble

    Rinse all items thoroughly with water, soak in sanitiser for 2 minutes, allow to dry completely, and reassemble.

    Soak the Fill Tubes:

    Contact Time

    Sanitise

    Dry & Store

    Deep Clean & Disassembly

    Remove Fittings

    Remove Tubing

    Internal Cleaning

    Enter the known gravity of the liquid - typically 1.00 for water or sanitiser at the correct dilution
  • Wait for the angle reading to stabilise. The angle will never be completely steady, as it is extremely sensitive

  • Hit Calibrate and wait for Calibration to be completed

  • Perform Standard Calibration

    Select Advanced Calibration in the Pill Captive Portal
  • Enter the known gravity of the liquid - typically 1.00 for water or sanitiser at the correct dilution

  • Wait for the angle reading to stabilise. The angle will never be completely steady, as it is extremely sensitive

  • Hit Calibrate and wait for the first calibration step to be completed

  • Place the Pill in the stronger solution. Enter the gravity as determined by a calibrated hydrometer. Once the angle reading has stabilised press Calibrate. Wait until the screen indicates that calibration is complete

  • Perform Advanced Calibration

    Operation

    fill the reservoir
    Set the reservoir temperature to an appropriate temperature
    this table

    The Api (endpoints, parameters, response models etc.) is subject to change without notice

    Support and API Use and Misuse

    How to obtain a bearer token
    Submitting telemetry for non-RAPT devices
    Water Chemistry
    Google Play
    Apple App Store
    Red Pill
    Blue Pill
    Green PIll
    Standard
    Advanced
    Custom
    Standard
    Advanced
    Custom
    Calibration Options
    JoinTech Female Connector with Auto Shut Off
    JoinTech Male with 1/2" BSPT Male Thread
    Red Glycol Insulated Return Hose
    Blue Glycol Insulated Outlet Hose

    Remove the Battery Housing

    Install the Battery Housing

    Install the Board Housing into the RAPT Laser Level Sensor

    Operation
    Registration

    Add An Existing Equipment Profile

    Create An Equipment Profile

    Equipment Profile Setup Guide

  • Register your RAPT Fermentation Chamber to your Account on the RAPT Cloud

  • Register your RAPT Temperature Controller to your Account on the RAPT Cloud

    BrewZilla

    Can Filler

    Fermentation Chamber

    Pill Hydrometer

    Temperature Controller

    Bluetooth Thermometer

    Starting a Profile from the RAPT device

    RAPT device User Guide

    BrewZilla

    Can Filler

    Fermentation Chamber

    Pill Hydrometer

    Temperature Controller

    Bluetooth Thermometer

    PolyPhoenix Air Still

    Bluetooth Glycol Chiller

    Cover
    Cover
    Cover
    Cover
    Cover
    Cover
    Cover
    Cover

    High Accuracy Laser Array

    Pre-Set Tanks or Map Your Own Tank

    Notifications and Leak Detection

    Specifications

    Note: Pressing the button will change in delay in increments of 1 hour. Holding the button will change the delay in 5 hour increments.

    The device will enter “Sleep Mode” after 10 minutes of inactivity. While in sleep mode BLE will be shown on the display to conserve battery. While in Sleep Mode the device will still transmit data via Bluetooth to any bonded devices.

    Press the button to wake the device up and show the measured temperature on the display.

    Gen 2 units will display the current temperature until the auto-off timer has been met.

    Turn the unit on by holding the power button for 3 seconds. Ensure the probe is plugged in.

    Press and hold the power button for 10 sconds until the display changes to flashing 0.0°C

    Note: While holding the button, the unit will show OFF. Ignore this. Keep holding the button.

    When the display is flashing 0.0°C, release the button. The Temperature Offset can then be changed in 0.1°C increments from -5°C to +5°C (or °F, if Fahrenheit is selected). This changes the offset of the displayed temperature to allow calibration of the unit.

    When +5°C has been reached the unit will cycle to -5°C.

    If no button input is received for 1 second, the unit will turn off and the currently displayed offset will be saved.

    A positve offset increases the displayed temperature, and a negative offset decreases the displayed temperature.

    Thus if the temperature before calibration is displayed as 20°C and we set an offset of +4°C, the display will read 24°C after calibration.

    Calibration is persistent and wil remain after turning the device off or changing the batteries.

    To rest the calibration offset to the default value of 0°C simply press and hold the power button for 10 sconds until the display changes to flashing 0.0°C. Wait until the device turns off (approx 3 seconds). The calibration offset has been restored to default.

    1. Opn - Temperature Probe not plugged in or faulty

    2. Hi - Temperature reading higher than 300°C (or faulty/damaged temp probe)

    3. Lo - Temperature reading lower than -20°C (or faulty/damaged temp probe)

    4. Sht - Probe faulty or short circuit

    Change Display from Celcius (°C) to Fahrenheit (°F)

    How to Change the Auto-Off Timer feature

    Sleep Mode (Gen 1 only)

    Temperature Calibration Offset (Gen 2 only)

    Error Codes

    For a detailed guide on creating complex and powerful profiles please refer to Creating and Editing Profiles

    To store a Brewing Profile on the RAPT Gen 4 BrewZilla you can select Send Profile To Device from the My Profiles screen. The Profile will be uploaded to the device and can then be started manually on the RAPT Fermentation Chamber.

    Alternatively, you can select Start Profile Session for the RAPT Gen 4 BrewZilla in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    Note: You cannot create a Brewing Profile on the RAPT Gen 4 BrewZilla itself. It must be created in the RAPT Portal first.

    Note: If any changes are made to a Brewing Profile once the Profile has started these will not be uploaded. You must stop the Profile on the device and restart it in order to have changes reflected on the device.

    To stop running or to pause the Brewing Profile on the device press Select to enter the Profile Menu. In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    To start a profile that has been uploaded to the RAPT device select PROFILES from the main menu.

    This will display a list of Profiles that have been uploaded to the device. Navigate to the desired Profile using the Up or Down buttons and hit Select

    This gives the option to Start Profile Now, Start Profile Later, View Profile or Delete Profile.

    Note: Delete Profile deletes the Profile from the device only. It does not delete the Profile from the RAPT Portal.

    Selecting Start Profile Now will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal and then begin running the Profile on the device.

    Selecting Start Profile Later will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal. You will then be taken to the Delayed Start screen where the desired Start Time for the Profile can be selected. Once entered, the Profile will begin automatically at the selected Start Time.

    Selecting View Profile will show the Profile Steps before the Profile is started.

    Alternatively, you can select Start Profile Session for the RAPT Fermentation Chamber in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    When a Profile is running on the device, each step of the Profile can be viewed in the Profiles menu of the device.

    The Profile can be controlled directly. You can Pause or Stop the currently active Profile.

    Using the Up or Down buttons, you can navigate to each step in the currently active Profile.

    Selecting a Profile step will commence that step unless it is already active.

    Selecting a Profile step may also show other opptions depending on the nature of the Profile step. For example, selecting a Profile step with a duration timer will bring up a slider that allows you to choose the point at which to begin the step. These options are dependant on the type of Profile step being selected.

    To stop running or to pause the Brewing Profile on the device press Select to enter the Profile Menu.

    In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    Pause this profile will stop the current profile until it is started again in the Profile menu

    Stop this profile will stop the profile

    Creating a BrewZilla Profile on the RAPT Portal

    RAPT Portal

    Storing a Brewing Profile on the RAPT Gen 4 BrewZilla

    Starting a Profile

    Controlling a Profile

    Stopping a Profile

    Generally speaking the wiring for this type of plug will be 6mm2 copper cable but we recommend you seek separate advice from your electrician to install suitable cable.

    If your property has three phase power available you may find it favourable to run the brewery on three phases so you are not putting excessive load onto a single phase at your property and split the load over all three phases evenly.

    In order to do this conversion follow the instructions below:

    Unplug the brewery from power, turn the brewery upside down and remove the cover from the electrical enclosure on the underside:

    Remove cover from circuit board enclosure

    You will see three terminals on the board labelled L1 (Live 1), L2 (Live 2) and L3 (Live 3).

    Circuit Diagram | RAPT Gen 4 100L BrewZilla

    These three terminals are connected to the three active sides of the three heating elements.

    Remove the jumper cables that bridge L1, L2 and L3 together.

    NOTE: Neutral 1-3 are already joined on the PCB board so these three terminals are already tied together. As a result all three neutral terminals are interchangeable with each other

    Jumpers

    In the images above we used the short pieces of wire as jumpers. For models sold after 2023 we started using a single solid jumper that looks like this:

    Solid Jumper | post 2023 BrewZilla

    Remove the single phase cable and install the new three phase cable making sure to secure the cable through the cable gland as shown below.

    In most instances you will need to use a 2.5mm2 three phase cable but check the cable requirements with your electrician.

    Cable gland

    As shown in ‘A’ below connect a ring terminal to the earth and secure this to the body of the BrewZilla.

    For the three active phases and neutral put fork terminals on these cables as shown in ‘B’ below.

    Earth connection

    In Australia the cable colours are:

    RED – Active (Live 1)

    WHITE – Active (Live 2) BLUE – Active

    (Live 3) BLACK – Neutral

    NOTE: Please be aware that different countries use different colours for active and neutral so if you check with your local regulations as to which colours are active and neutral.

    Connect the cables as shown below:

    Live 1 to L1

    Live 2 to L2

    Live 3 to L3

    Neutral to N3

    Cable Connection Guide

    Replace the lid for the electrical enclosure. Use a multimeter to check continuity between the body of the BrewZilla and the Earth on the plug. The resistance should be close to 0 Ohms

    BrewZilla 100L Power Consumption

    32amp single phase plug examples

    Three Phase Installation

    STEP 1

    STEP 2

    STEP 3

    STEP 4

    STEP 5

    STEP 6

    For example, instead of setting a fairly arbitrary length of time before you start ramping the temperature of your fermentation for a diacetyl rest, you can choose a specific gravity point or (even mrore acurately) a specific Gravity Velocity (rate of change of gravity) as a trigger point for increasing the temperature.

    A common Fermentation Profile involves maintaining temperature for three days, and then increasing the temperature as the Gravity Velocity slows down, and then again when the Gravity Velocity slows further, signalling that fermentation is nearly done. This type of profile can work (with slight variations) for nearly every yeast, and allows us to maintain optimum yeast health and activity for a fast but clean fermentation!

    This Sample Auto Profile - Gravity Velocity Trigger can be downloaded to your RAPT account and can then be adjusted to suit if required. It illustatres how easy it is to have an automatic profile that suits almost every ale fermentation, and can easily be tweaked to suit lagers.

    For more information about this and other features please watch this video.

    NOTE: It is completely normal for there to be a temperature variance between the internal probe and the Bluetooth enabled RAPT device. This is because the Bluetooth device is measuring the temperature of the fermentation (typically), and the internal probe is measuring the air temperature of the RAPT Fermentation Chamber. This difference will be greater when the RAPT Fermentation Chamber is actively heating or cooling.

    The Allowed Sensor Diff. Iin the Settings menu) sets the allowed temperature differential between the desired setpoint and the current temperature of the Fermentation Chamber. Cooling and Heating is disabled temporarily if this differential is exceeded. The default differential setting is 5°C. This value is suitable for typical use.

    This differential can be altered in the Settings menu. If the temperature differential is exceeded, the RAPT Fermentation Chamber will suspend heating and cooling until the differential is reduced. The legend DIFF OVERRIDE will also be displayed when the display is in Graph Disabled Mode.

    The RAPT Fermentation Chamber will suspend active cooling or heating and resume as needed – no intervention is required. Once the differential is reduced then heating and cooling will continue as normal.

    The Allowed Sensor Differential can be a powerful tool for temperature control. The default setting of 5°C is perfect for most use cases. However, you may choose to increase the differential to allow for more sustained and thus faster heating or cooling, for example. The Sensor Differential can be reduced as well - meaning that the a, which can be useful if there are large temperature swings during fermentation.llowed temperature swings in the chamber will be reduced.

    Note that in most cases 5°C is appropriate, and too great a differential can causes issues such as freezing.

    Once the Pill has been Bonded to the device

    A note on Allowed Sensor Differential

    To perform Custom Calibration, it is easiest to start with the strongest solution and dilute to progressively weaken the solution. It is important to use a calibrated hydrometer to ensure accurate gravity readings
    • Plug your Rapt Pill into a charger or computer with a USB-C cable (not included) or place on the wireless charger (if the wireless charging kit is installed)

    • On your smart phone or tablet, open your WiFi settings and connect to the RAPT Pill XXXX access point using the password "kegland1". You may not need to enter the password if you have previously connected your device to the Pill WiFi

    • Once the RAPT Pill Access Portal is open on your phone or tablet, navigate to the Calibration tab

    • Place the Pill in the first solution of known gravity. Wait for the angle to stabilise, then make a note of the angle and the gravity

    • Repeat this step for solutions of different gravity, making a note of the angle and the gravity at each step. It is easiest to dilute the starting solution in steps of approximately 10 points. Finish with a reading in a solution with a gravity of 1.000 (IE water)

    Once you have sufficient readings, the angle and the gravity need to be entered on an Excel spreadsheet (or similar such as Google Sheets) as a graph with gravity on the ‘y’ axis and angle on the ‘x’ axis. The more readings you take, the more accurate this calibration will be. We recommend a minimum of 6 samples, with 10 or more providing a greater degree of accuracy.

    When you have created the graph, create a polynomial trend line onto the graph with the degree of the polynomial being at least one less than the number of data points. If the trend line creates an irregular curve (such as not passing through the data point at 1.000 correctly or not following a polynomial shape) reduce the number of data points (ensuring that there are still more data points than the degree of the polynomial) until the curve matches.

    Custom Calibration - SAMPLE ONLY

    This is a sample only

    With 10 data points, a polynomial degree between 5 and 8 will typically give the best results.

    Copy the equation of the trend line that is generated once this is done.

    Paste this equation into the field provided on the Custom Calibration screen (In Google Sheets, set your label to Use Equation).

    This will look similar to this:

    y = 0.0000023109x5- 0.0005741632x4+ 0.0568746764x3- 2.8119846525x2+ 71.1087310405x + 265.6578215178 This is a sample only – DO NOT USE THIS EQUATION AS IT WILL NOT BE ACCURATE

    Substitute x in this equation with “angle^” thus:

    y = 0.0000023109angle^5- 0.0005741632angle^4+ 0.0568746764angle^3- 2.8119846525angle^2+ 71.1087310405angle + 265.6578215178

    This is a sample only – DO NOT USE THIS EQUATION AS IT WILL NOT BE ACCURATE

    Paste this equation into the field in your Custom Calibration to complete the calibration.

    Congratulations! Your Pill is calibrated and ready to go.

    Your Pill is now calibrated and ready to use!

    Enter Calibration mode

    Perform Custom Calibration

    It make charging easier and more convenient

  • You can now access the Pill Captive Portal without needing to open the housing. This is much more convenient and also negates the need to re-calibrate the RAPT Pill Hydrometer every time you assess the Pill Captive Portal

  • 1

    Replace weights

    Open the pill housing and remove the 5 gram weight from the bottom of the pill and replace it with the 3.5 gram weight. Repeat this process for the weight at the top of the board.

    Positioning of weights and spacers | Wireless Upgrade Kit
    2

    Attach wireless charging ring

    After the weights have been replaced, attach the two adhesive spacers to the weight at the bottom of the board. stick the wireless charging ring to the base of the pill.

    The order is: Weight: Solid piece: Half moon piece: Charging coil. The cutout of the half moon piece should align with the cutout of the board.

    Ensure this is installed at the centre of the PCB board so it doesn’t get crushed when the pill housing is closed again.

    Once installed, check that everything is aligned as in the image below.

    3

    Plug the USB type C cord into the Type C socket on the PCB board

    4

    Reinstall the 18650 Li-ion battery, ensuring correct polarity (if removed). Place the pill PCB board and charging coil into the housing ensuring the wireless charging coil sits in the centre of the housing as shown below.

    Tighten the housing until the bottom o-ring is covered to ensure a hermetic seal is formed.

    5

    Close the housing back up and then perform Calibration process. We highly recommend using the Advanced (2-point) calibration process once the wireless charging coil has been put into the housing.

    The easiest way to do this is right before a brew.

    Simply put the pill into 20°C sanitiser solution and calibrate the first point at 1.000 gravity then put the pill into your unfermented wort and calibrate at the known starting gravity (use a second, calibrated hydrometer to complete this calibration process).

    Refer to for a detailed guide to , and Calibration

    IMPORTANT NOTE: To access the Pill Captive Portal when the Wireless Charging Kit is installed simply place the Pill on the charging base. If the Pill is already charging, remove the Pill from the charging base and place it back on after 10 seconds.

    If the Pill Captive Portal cannot be ccessed (the green LEDs do not flash and the Captive Portal cannot be seen as a WFi Network, the battery may be at too low a charge level.

    The 18650 Li-ion battery needs a minimum charge level to access the Pill Captive Portal when using the wireless cahrger. Leave the Pill to charge for at least 12 hours before trying to access the Pill Captive Portal.

    Install Pill Hydrometer Wireless Charger Upgrade

    Video Guide

    For example, instead of setting a fairly arbitrary length of time before you start ramping the temperature of your fermentation for a diacetyl rest, you can choose a specific gravity point or (even mrore acurately) a specific Gravity Velocity (rate of change of gravity) as a trigger point for increasing the temperature.

    A common Fermentation Profile involves maintaing temperature for three days, and then increasing the temperature as the Gravity Velocity slows down, and then again when the Gravity Velocity slows further, signalling that fermentation is nearly done. This type of profile can work (with slight variations) for nearly every yeast, and allows us to maintain optimum yeast health and activity for a fast but clean fermentation!

    This Sample Auto Profile - Gravity Velocity Trigger can be downloaded to your RAPT account and can then be adjusted to suit if required. It illustatres how easy it is to have an automatic profile that suits almost every ale fermentation, and can easily be tweaked to suit lagers.

    For more information about this and other features please watch this video.

    NOTE: It is completely normal for there to be a temperature variance between the built in probe and the Bluetooth enabled RAPT device. This is because the Bluetooth device is measuring the temperature of the fermentation (typically), and the internal probe is measuring the air temperature of the RAPT Temperature Controller. This difference will be greater when the RAPT Temperature Controller is actively heating or cooling.

    The Allowed Sensor Diff. Iin the Settings menu) sets the allowed temperature differential between the desired setpoint and the current temperature of the Fermentation Chamber. Cooling and Heating is disabled temporarily if this differential is exceeded. The default differential setting is 5°C. This value is suitable for typical use.

    This differential can be altered in the Settings menu. If the temperature differential is exceeded, the RAPT Temperature Controller will suspend heating and cooling until the differential is reduced. The legend DIFF OVERRIDE will also be displayed when the display is in Graph Disabled Mode.

    The RAPT Temperature Controller will suspend active cooling or heating and resume as needed – no intervention is required. Once the differential is reduced then heating and cooling will continue as normal.

    The Allowed Sensor Differential can be a powerful tool for temperature control. The default setting of 5°C is perfect for most use cases. However, you may choose to increase the differential to allow for more sustained and thus faster heating or cooling, for example. The Sensor Differential can be reduced as well - meaning that the a, which can be useful if there are large temperature swings during fermentation.llowed temperature swings in the chamber will be reduced.

    Note that in most cases 5°C is appropriate, and too great a differential can causes issues such as freezing.

    NOTE: When using a Bluetooth Bonded RAPT Pill Hydrometer as the temperature probe, it is important to place the RAPT Temperature Controller built in probe in the active fermentation chamber/fridge/freezer.

    Once the Pill has been Bonded to the device

    A note on Allowed Sensor Differential

    Slid the cover off the cover off the battery compartment and then install the two supplied AAA batteries ensuring that they are installed in the correct orientation.

    Once the batteries have been installed the device should beep and the screen should automatically power on

    2

    Power ON/OFF

    To power the device ON/OFF, hold down the button for at least 3 seconds.

    3

    Temperature Probe Installation

    Plug the probe into the 3.5mm female jack on the RAPT Bluetooth Thermometer.

    When the temperature probe is plugged into the device the display will show the temperature measured by the probe.

    If three dashes are shown on the display then this means that the temperature probe may be unplugged or faulty.

    1. Install the batteries and temperature probe and remove the black plastic tip on the probe before use

    2. Bond the device with your RAPT Temperature Controller, RAPT Fermentation Chamber Controller or Gen 4 BrewZilla. Bonding instructions are shown below

    3. Submerge the temperature probe into the liquid you wish to measure. The temperature measured by your RAPT Bluetooth thermometer will then automatically transmit to your bonded device

    4. Set the RAPT Bluetooth Thermometer to be the controlling temperature sensor for your BrewZilla or RAPT Temperature Controller or Fermentation Chamber

    5. Sleep Mode - Gen 1 only. The device will enter “Sleep Mode” after 10 minutes of inactivity. While in sleep mode BLE will be shown on the display to conserve battery. While in Sleep Mode the device will still transmit data via Bluetooth to any bonded devices.

      Press the button to wake the device up and show the measured temperature on the display.

      Gen 2 units will display the current temperature until the has been met.

    WARNING

    Assembly & Initial Start Up

    Battery Installation

    StellarClean
    StellarOxy
    StellarSan
    Super Kill Ethyl Sanitiser Spray

    Operation Instructions

    Vinegar or Acid Run

    After washing the boiler, fill the boiler with at least 3L and up to 5L of a 50/50 mix of water and plain vinegar (acetic acid). Other acids can be used, although the dilution rates will be different. For example, 1 Tbsp citric acid to 1L water. Complete of the Polyphoenix Air Still. Ensure the SPP is installed in the column so that it also gets cleaned. Plug the boiler into the Still Head with the attached cable. Connect the Still Head to a 10amp power outlet using the included IEC lead.

    Refer to Operation. Set the finish temperature to 101°C to higher. Select Start Heating.

    This will begin a distillation run. This process is called a Vinegar Wash or (sometimes) an Acid Wash and is the most common technique to clean a still. Allow the still to run until most of the liquid i the boiler has been collected. NOTE: The auto shutoff will not operate when boiling water as the temperature wil not rise over 100°C, so you will need to shut the boiler off manually once approximately 2L has been collected.

    Once the Air Still has been shut off, allow the PolyPhoenix Air Still Pro to cool completely. Do not attempt to handle any part of the still head or boiler until at a safe temperature.

    3

    Water Run

    Once the still and boiler is cool enough to handle, empty the boiler, rinse it out and fill the boiler with between 3L and 5L of clean water. Repeat the above steps to thoroughly rinse the still and packing.

    Once the Air Still has shut off, allow the PolyPhoenix Air Still Pro to cool completely. Do not attempt to handle any part of the still head or boiler until at a safe temperature. The boiler can now be detached and emptied.

    4

    Congratulations!

    Your still is now clean and ready to use.

    This process should be completed as needed to maintain your still in good order.

    The exterior of the PolyPhoenix Air Still Pro can be cleaned with a damp microfibre cloth and (if required) a mild soapy water solution.

    The Outlet Nipples are safe to soak in hot PBW should this be required. Ensure they are rinsed thoroughly before use.

    Under the column is a stainless threaded bung. Removing this allows the SPP to be dropped out of the Still Head quickly and easily. Ensure you position the column over a suitable container large enough to hold all the SPP before removing the bung.

    If you line the bucket that the SPP will be emptied into with a suitable mesh bag (such as KL01298 BIAB - Large Grain Bag) then the bag can be tied up to secure the SPP inside. The bag and SPP can then be run through the dishwasher, which is a great way to ensure all oils etc are removed.

    Acid/Vinegar Cleaning

    Clean Boiler with hot soapy water

    Removing and cleaning SPP

    assembled correctly

    To connect to the PolyPhoenix Air Still Pro, in the RAPT Brew App navigate to Add Device and select PolyPhoenix Air Still Pro

    Ensure the PolyPhoenix Air Still Pro is turned on. Open the on screen menu using the Enter button. Navigate to Setup Device and select with the Enter button. This will broadcast a Bluetooth signal that will be picked up by the RAPT App.

    Select the RAPT Airstill and select Connect.

    Once Connection is complete, you will be prompted to connect the Air Still to your WiFi network. Select the desired WiFI Network from the list and enter the correct password for that WiFI Network when prompted. Once the password is entered, hit Connect

    NOTE: The PolyPhoenix Air Still Pro can only connect to a 2.4gHz network

    The Air Still will now be configured for connection to the selected WiFi Network.

    Next, input the desired Device Name and select Register. NOTE: The Device Name can be changed in the App at any later stage.

    Once connected and registered, the PolyPhoenix Air Still Pro can be controlled directly through the RAPT Brew App. Swipe up from the Device screen to bring up the controls.

    On the main Device display are:

    Current Still Head Temperature: This is the current measured temperature in the Still Head

    Cut Off Temperature: This is the currently input cut off temperature (typically 82°C for Reflux operation, 96°C for Pot Still operation)

    ABV: This is the derived ABV of the distillate at the time of display

    Power: This is the current wattage of the connected boiler (400w for the PolyPhoenix Air Still Boiler)

    On the Controls panel:

    Select Mode: Pot or Reflux. See Modes for more detail

    NOTE: When in Pot Still Mode, ensure the SPP (Spiral Prismatic Packing) is removed from the column. In Reflux Still mode, ensure the SPP is installed in the column

    Manual Overwrite:

    Cutoff Temperature: The Still Head temperature at which the boiler will automatically turn off. This allows you to choose the temperature at which the still shuts off.

    How to Register the PolyPhoenix Air Still Pro to RAPT

    Bluetooth Operation

    RAPT Brew App on the App Store
    RAPT Brew App on the Google Play Store

    Install the 1.2mm Outlet Nipple

  • (If using the RAPT Brew App) Select Pot Still Mode from the Air Still Pro Device screen

  • (If using the on board controller) Select Pot Still Mode under Distilling Modes

  • Clean and Assemble the Polyphoenix Air Still Pro

  • Fill the boiler with up to 5L of the appropriate wash. NOTE: Do not overfill as this can cause puking, blockages or other issues

  • Attach the Still Head to the Boiler

  • Ensure the Polyphoenix Air Still Pro is on a stable, level surface and has plenty of clearance

  • Place a suitable collection vessel under the Outlet

  • (If making gin or similar) place your desired botanicals in the gin basket. Botanicals can also be placed in the wash in the boiler - it is common (for example) to place juniper berries directly in the wash when making gin

  • On the on board controller, use Select and the Up and Down buttons to navigate to Start Heating. Use Select to start the heating, which begins the distillation process.

  • As the wash comes to a boil, the fan and pump will turn on automatically. Once the wash is boiling, the distillate will start to collect through the Outlet Nipple

  • The first 50ml of the wash will be diverted to the foreshots collection jar. This must be discarded as it potentially contains harmful byproducts of distillation

  • In Pot Still Mode, the distillate will consist of foreshots, heads, hearts and tails. It is best practice to take cuts during the run in order to separate the various fractions of distillate. These can be saved and re-used, blended back into the hearts or discarded

  • Typically the hearts of the run is the 'best' part of a pot still run. However, the heads and tails can also contain a lot of flavour elements so experienced distillers may prefer to blend small amounts of the heads and/or tails into the hearts

  • The Polyphoenix Air Still Pro will continue to run until the End Temperature is reached. The ABV of the distillate will drop over this time as the alcohol in the wash is boiled off and distilled

  • Once the boiler cuts off, make sure the cuts or collection vessels are labelled (to make blending etc easier)

  • Once the Polyphoenix Air Still Pro has cooled enough so it can be safely handled, clean the Polyphoenix Air Still Pro so it is ready for the next run. Cleaning as soon as possible after use will help avoid off flavours or other issues

  • A typical Pot Still or Stripping Run will take up to approximately 3 hours with a 5L wash.

    If intending to produce pure ethanol in Reflux Mode, best practice is to run the wash through a Stripping Run. A Stripping Run is a fast run where all the distillate is collected. The distillate is then put back in the boiler, diluted to ~40% ABV and then distilled in Reflux Mode

    Pot Still Mode

    Remove the packing
    Solution

    Reservoir not reaching Set Point Temperature

    Thermal Loss

    If the reservoir does not reach the Set Point Temperature when cooling, this can be due to thermal loss in the system. See below

    Insufficient Clearance

    A minimum of 100mm clearance is required on each side of the glycol chiller (except the front) to ensure adequate heat dissipation for the condensers. Move the unit into open space to improve cooling efficiency

    Set Point may be incorrect

    Check the and adjust if needed.

    Pump not working

    The cooling power of the Glycol Chiller is independent of the cooling power of the system - IE the system when connected to fermenter(s). For best results it is important to minimise thermal loss by insulating all lines and fermenters, running as short a line as possible, and ensuring inlets and outlets of cooling coils or jackets are correctly connected.

    If the Glycol Chiller is not cooling as expected, or if it is not cooling to the current set point, this can indicate that the thermal losses in the system are too great for the Glycol Chiller to overcome.

    To determine if this is an issue with the unit or if it is an issue with the setup it is important to test the cooling Power of the Glycol Chiller independently.

    To do this, the Gylcol Chiller must be isolated from the fermenters and tubing connecting to the fermenters. We want to only test the cooling power of the reservoir. AS the included JoinTech fittings are a dry break this can be done by removing any connected coolant lines from the RAPT Bluetooth Glycol Chiller

    When disconnected, fill the reservoir with fresh gylcol solution or with water. NOTE: If using water do not set the reservoir temperature below 2° as this may cause freezing issues.

    Make a note of the starting temperature - this will be the ambient temperature or thereabouts. Make a note of the time this reading is taken.

    Set the reservoir to 0°C (if using glycol) or 2°C if using water.

    Leave the Glycol Chiller to run, checking every 10 minutes to observe and note the temperature of the reservoir.

    When the set point temperature has been reached, make a note of the total time taken to reach this temperature.

    If the Glycol Chiller takes a long time to reach the set point temperature - in excess of 4 hours* then there may be an issue with the Glycol Chiller preventing it from cooling effectively - see Reservoir not reaching Set Point Temperature Troubleshootiing above.

    *NOTE: This number is a guide only and external factors will play a part in performance.

    If the set point temperature is reached in a reasonable timeframe then it is likely that any cooling issues are caused by thermal loss in the system. To combat this, reduce the line length, check that the inlet and outlet are the right way round and insulate the fermenter(s).

    It is recommended to set the reservoir temperature to around -5°C when using glycol solution when crash cooling (for example).

    Maintenance

    Troubleshooting

    Checking System for Thermal Loss

    Ensure the RAPT Laser Level Sensor is turned on and in Bluetooth Pairing mode.

    The RAPT Laser Level Sensor will automatically enter Bluetooth Pairing mode for approximately five minutes once the batteries are installed for the first time. If the device does not enter Bluetooth Pairing mode then this can be entered manually by holding the Bluetooth button for a few seconds until the LED blinks blue.

    To connect to the RAPT Laser Level Sensor, in the RAPT Brew App navigate to Add Device and select RAPT Laser Level Sensor

    Select the RAPT Laser Level Sensor and select Connect.

    This will check the device and download any firmware updates if required. Once this is finished (it only takes a few seconds and is automatic) you will be prompted to register your RAPT Laser Level Sensor to your RAPT Brew app. Enter a custom name for your RAPT Laser level Sensor if desired (this can also be changed once the device is registered) then select Register

    The RAPT Brew app will then apply any required updates to the RAPT Laser Level Sensor and register the device to your account. Once completed, you will be prompted to go to the device.

    In the Device screen there are several options. The last known reading will be displayed, along with a visual representation of current volume.

    Select the Bookmark symbol to quickly add the RAPT Laser Level Sensor to the RAPT Brew App Homescreen. Select the Edit symbol to edit the device - change the device name, input the current beer (or other liquid in the the keg). You will also need to select the keg volume - 19L is the default. Other standard sizes can be selected or a custom vessel can be entered. Select Save Changes when done.

    Select the Connect To Chip button when within Bluetooth range of the RAPT Laser Level Sensor to get an instant realtime update of the keg volume.

    The RAPT Laser Level Sensor will automatically update every time the Device page is opened in the RAPT Brew App, so you are always presented with an up-to-date reading (when in range of the RAPT Laser Level Sensor)

    How to Register the RAPT Laser Level Sensor to RAPT

    Bluetooth Setup

    RAPT Brew App on the App Store
    RAPT Brew App on the Google Play Store
    SAVE the changes before exiting!

    If the brewing equipment you use is not in the RAPT database, it is quite easy to add a suitable Equipment Profile from scratch.

    To add ana Equipment Profile, select the Add button in the top left.

    The select the BLANK PROFILE option.

    This will open the Equipment Profile editing screen. For more informaqtion about editing an Equipment Profile, please refer to Creating An Equipment Profile

    NOTE: Most equipment profiles listed are based on information directly from the respective manufacturers.

    We recommend that all brewers measure several brews when using the RAPT Portal recipe brewer. You can then use the actual numbers to 'tweak' the profile used based on real world data.

    This will acheive a number of positives.

    1. You will get a more accurate and up to date profile that better represents your brewing style. For example, if you tend to brew stronger than average beers we would expect brewhouse efficiency to drop a bit.

    2. You can identify and track actual losses and potentially uncover ways to improve or streamline your brew day.

    3. You may identify issues that need to be rectified - for example, if you consistently get lower than expected efficiency your grain crush or thermostat may need to be dialled in, or it may drive you to experiment with Water Chemistry (which can have a very positive effect when all grain brewing!)

    Adding an Existing Equipment Profile

    Creating an Equipment Profile

    Set the 1st Calibration Point (Ambient/Empty)

    Set the 2nd Calibration Point (Reference Height)

    Run a Test Fill With Water

    Cover

    Enable Bluetooth/WiFi

    Fermentation Profiles
    RAPT Fermentation Chamber
    RAPT Temperature Controller
    Cover

    RAPT Device Boot Loop Troubleshooting & Recovery Mode

    How to fix a RAPT device that is boot looping | Recovery Mode Guide

    Symptoms

    If your RAPT device boots up but continually ‘loops’ back to the start up logo, this indicates that the device is stuck in a ‘boot loop’

    This can happen for several reasons including but not limited to a failed firmware download, power interruption during install, poor network strength.

    A Boot Loop can occur on any RAPT device with a screen – including but not limited to RAPT Fermentation Chambers, RAPT Temperature Controllers, Gen 4 RAPT BrewZillas.

    A Boot Loop issue is quite easily rectified.

    Fixing a Boot Loop by resetting NVS (Non Volatile Storage)

    Generally, a Boot Loop can be resolved by resetting NVS.

    An NVS reset is performed using the following steps.

    You may require assistance, as you need to unplug the device and re-plug it while accessing the control panel.

    STEP 1: : Unplug the RAPT device that is boot-looping.

    STEP 2: Hold down the Up or Down buttons on the RAPT device

    STEP 3: While holding the buttons down, plug the RAPT device back in. Keep the two buttons held down while the unit boots up.

    Note: it is quite helpful to have another person assist with this.

    STEP 4: The device will reboot, and also clear NVS. This will reset the unit (so it will forget the current WiFi config and Registration settings unfortunately) but it will also restore it to the last stable firmware condition.

    STEP 5: Once rebooted, you can go through the initial steps required to connect the device to your WiFi network. (See the appropraite Get Started! guide for step by step instructions if required)

    STEP 6: One connected to WiFi, please navigate to Check for OTA Update in the Settings menu and select this. This will download and install the current firmware.

    Please ensure you have a decent, stable WiFi signal before updating, as dropouts during this can cause 'boot loop' issues as experienced.

    STEP 7: This operation may need to be performed a couple of times to be successful. A successful NVS reset will display a Connect this device to the Internet message after booting up. If this does not appear please perform the reset operation again.

    In the unlikely event that an NVS reset does not fix a boot loop issue, we can perform a full reset into recovery mode. This will reset the device back to factory defaults, and restore it to the last verified firmware.

    Recovery mode operates as a bootloader which gives access to settings independant of firmware. This can be useful in some situations such as experiencing issues with your RAPT device due to a corrupt firmware or a problem with a firmware update.

    Typically the avergae user will not need to enter Recovery Mode.

    STEP 1: Enter Recovery Mode

    Unplug the RAPT device, then plug it back in while holding all 4 main buttons down - Up or Down Select Cycle/Back

    Once it boots up, you will see a screen called Recovery Mode Main Menu

    STEP 2: Select option [0] Rollback last OTA update and reset.

    Use the Up or Down buttons to select the required option [0] then select Cycle/Back to do this.

    If successful, the message Rollback to previous firmware worked will be displayed, and the RAPT device will reboot. You may then need to reconnect the RAPT device to your WiFi network and perform an OTA firmware update, then re-register the device to your RAPT account.

    STEP 3: If unsuccessful, the message Rollback is not possible will be displayed, and the unit will stay in Recovery Mode.

    You will need to manually connect the RAPT device to WiFi and update the firmware manually while in Recovery Mode.

    As there is no on screen keyboard, the easiest way to do this is to setup a HotSpot on your phone with a super simple network name and password – such as all capital 'A's for the name and password.

    Thus create a HotSpot network name of AA and a password of AAAAAAAA.

    Use the Up or Down buttons to select option [1] Connect To Wifi.

    Follow the onscreen instructions to enter the SSID and Password on the controller.

    Otherwise use the navigation keys to enter your home WiFi Network SSID and Password manually

    Once connected to the network, the RAPT device will go back to the main Recovery Mode menu. This time, select option [2] Do OTA Update

    This will update the RAPT device firmware. Once this is down, please unplug the RAPT device then plug it back in after 30 seconds. It will now start up properly.

    If you used a custom mobile phone hotspot to connect you will now need to connect the RAPT device to your home WiFi network. Please refer to the online user manual for step by step instructions. The RAPT device will also need to be re-registered to your RAPT account after this.

    In the unlikely event that resetting NVS and entering Recovery Mode does not fix a boot loop issue, please contact KegLand at or your local retailer for warranty support.

    RAPT Device Boot Loop Troubleshooting & Recovery Mode

    How to fix a RAPT device that is boot looping | Recovery Mode Guide

    Symptoms

    If your RAPT device boots up but continually ‘loops’ back to the start up logo, this indicates that the device is stuck in a ‘boot loop’

    This can happen for several reasons including but not limited to a failed firmware download, power interruption during install, poor network strength.

    A Boot Loop can occur on any RAPT device with a screen – including but not limited to RAPT Fermentation Chambers, RAPT Temperature Controllers, Gen 4 RAPT BrewZillas.

    A Boot Loop issue is quite easily rectified.

    Fixing a Boot Loop by resetting NVS (Non Volatile Storage)

    Generally, a Boot Loop can be resolved by resetting NVS.

    An NVS reset is performed using the following steps.

    You may require assistance, as you need to unplug the device and re-plug it while accessing the control panel.

    STEP 1: : Unplug the RAPT device that is boot-looping.

    STEP 2: Hold down the Up or Down buttons on the RAPT device

    STEP 3: While holding the buttons down, plug the RAPT device back in. Keep the two buttons held down while the unit boots up.

    Note: it is quite helpful to have another person assist with this.

    STEP 4: The device will reboot, and also clear NVS. This will reset the unit (so it will forget the current WiFi config and Registration settings unfortunately) but it will also restore it to the last stable firmware condition.

    STEP 5: Once rebooted, you can go through the initial steps required to connect the device to your WiFi network. (See the appropraite Get Started! guide for step by step instructions if required)

    STEP 6: One connected to WiFi, please navigate to Check for OTA Update in the Settings menu and select this. This will download and install the current firmware.

    Please ensure you have a decent, stable WiFi signal before updating, as dropouts during this can cause 'boot loop' issues as experienced.

    STEP 7: This operation may need to be performed a couple of times to be successful. A successful NVS reset will display a Connect this device to the Internet message after booting up. If this does not appear please perform the reset operation again.

    In the unlikely event that an NVS reset does not fix a boot loop issue, we can perform a full reset into recovery mode. This will reset the device back to factory defaults, and restore it to the last verified firmware.

    Recovery mode operates as a bootloader which gives access to settings independant of firmware. This can be useful in some situations such as experiencing issues with your RAPT device due to a corrupt firmware or a problem with a firmware update.

    Typically the avergae user will not need to enter Recovery Mode.

    STEP 1: Enter Recovery Mode

    Unplug the RAPT device, then plug it back in while holding all 4 main buttons down - Up or Down Select Cycle/Back

    Once it boots up, you will see a screen called Recovery Mode Main Menu

    STEP 2: Select option [0] Rollback last OTA update and reset.

    Use the Up or Down buttons to select the required option [0] then select Cycle/Back to do this.

    If successful, the message Rollback to previous firmware worked will be displayed, and the RAPT device will reboot. You may then need to reconnect the RAPT device to your WiFi network and perform an OTA firmware update, then re-register the device to your RAPT account.

    STEP 3: If unsuccessful, the message Rollback is not possible will be displayed, and the unit will stay in Recovery Mode.

    You will need to manually connect the RAPT device to WiFi and update the firmware manually while in Recovery Mode.

    As there is no on screen keyboard, the easiest way to do this is to setup a HotSpot on your phone with a super simple network name and password – such as all capital 'A's for the name and password.

    Thus create a HotSpot network name of AA and a password of AAAAAAAA.

    Use the Up or Down buttons to select option [1] Connect To Wifi.

    Follow the onscreen instructions to enter the SSID and Password on the controller.

    Otherwise use the navigation keys to enter your home WiFi Network SSID and Password manually

    Once connected to the network, the RAPT device will go back to the main Recovery Mode menu. This time, select option [2] Do OTA Update

    This will update the RAPT device firmware. Once this is down, please unplug the RAPT device then plug it back in after 30 seconds. It will now start up properly.

    If you used a custom mobile phone hotspot to connect you will now need to connect the RAPT device to your home WiFi network. Please refer to the online user manual for step by step instructions. The RAPT device will also need to be re-registered to your RAPT account after this.

    In the unlikely event that resetting NVS and entering Recovery Mode does not fix a boot loop issue, please contact KegLand at or your local retailer for warranty support.

    Assembly

    KB51193 PolyPhoenix Air Still Pro | Assembly

    PolyPhoenix Air Still Pro Included Components

    1. PolyPhoenix Air Still Head

    2. PolyPhoenix Air Still Boiler

    3. Indicator Light

    4. Reset Button

    5. Main Column

    6. Male IEC Cable

    7. Foreshots Collection Jar

    8. Distillation Nipple

    9. Distillation Outlet

    10. Distillation Nipple Inserts

    11. Controller

    12. Basket/Column Cap

    KL32704 (to fill the column for Reflux Mode)

    Gin Basket installed (under 12: Basket/Column Cap) - this does not need to be removed if not used during a run

    Standard IEC Cable

    1.2mm Nipple Insert - suitable for Stripping Runs and Pot Still operation 0.5mm Nipple Insert - High Purity (with SPP installed) and faster run time for reflux mode 0.3mm Nipple Insert - Highest Purity (with SPP installed), slowest run time for reflux mode

    After unboxing the PolyPhoenix Air Still Pro Head and the PolyPhoenix Air Still Pro Boiler, check that you have all listed components.

    Fit the Air Still Head onto the Boiler.

    Fit the Air Still Head onto the Boiler.

    NOTE: The boiler clamps are not concentric. This is by design to ensure that the Air Still Head is correctly oriented. When attached, the Reset button on the boiler will be to the left of the column, and the power outlet will be on the right as shown.

    NOTE: Do not plug the boiler in until assembly is complete

    Next, check that the Outlet Nipple is installed. For initial cleaning, we recommend swapping this for the 1.2mm Outlet. Spare Outlets are stored in the top of the Distillation Outlet (1). To remove the installed Outlet, unscrew it anticlockwise. To install a different Outlet, screw it in clockwise until snug. Finger tight is sufficient to seal

    Underneath the column, check that the stainless packing plug is secure. Remove the Column Cap (2) and Gin Basket (3)

    Carefully open the plastic bag filled with 7mm (OD) x 3.6mm. Carefully pour the SPP into the column. Replace the Gin Basket and Column Cap.

    Ensure that the foreshots collection jar is installed snugly (4)

    Ensure that the foreshots collection jar is installed snugly (4)

    To complete the assembly, the Air Still Head needs to be plugged into the Air Still Boiler. Then plug the included IEC cable into the IEC socket on the Air Still Column and connect the IEC cable to a standard 10amp power outlet.

    There is a Relief Valve under the Outlet Head next to the Foreshots Collection Jar. This is an important safety feature and should never be blocked.

    The relief valve will only operate if excess pressure develops in the Still Head. In normal operation, this is extremely unlikely. You may notice a couple of drips from the relief valve at the very start of a run. This is normal and nothing to worry about. If the relief valve continues to drip during the run the PolyPhoenix Air Still Pro will shut down automatically once the Ethanol Sensor threshold is triggered.

    If using an external boiler with the PolyPhoenix Air Still Pro Head, shut the boiler down or drop the power to the boiler if there are drips coming from the Relief Valve.

    Using the RAPT Bluetooth Thermometer

    RAPT Bluetooth Thermometer | RAPT Gen 4 BrewZilla

    Adding the to the RAPT Gen 4 BrewZIlla system is one of the most cost effective upgrades you can make. In addition, it unlocks fantastically powerful control over every aspect of the brew day.

    Ensure the RAPT Bluetooth Thermometer has charged AAA batteries and turn it on by holdig the power button for three seconds until the screen tuyrns on and the current temeprature is displayed.

    To connect the RAPT Bluetooth Thermometer to a RAPT Gen 4 BrewZilla, first turn on the BrewZilla by plugging it in.

    To use the on board menu, use the Up or Down buttons to navigate. Use the Select button to select or enter a function once highlighted.

    Navigate to the Bluetooth menu

    Initial Setup

    RAPT Can & Bottle Filler | Initial Setup Guide

    Latest version: 20250430_155724_ed6e01f

    1. Navigate to: Menu > Diagnostics.

    2. The Firmware Version is displayed on the top row of the screen.

    Operation

    Operating the RAPT Fermentation Chamber

    The Digital Controller has 4 buttons which serve different functions depending on context

    Cycle/Back - navigation between On Screen options. Exit without saving. Hold when prompted to advance Profile steps

    Select - Select the current option. Enter a Selection. Confirm a choice

    Up - Increase hightlighted variable

    Down - Decrease hightlighted variable

    If you do not intend to connect your device to the RAPT Portal and hence do not want to utilise the Wi-Fi functionality you can operate the Fermentation Chamber completely manually via the buttons on the display.

    Profiles

    Profile User Guide | RAPT Fermentation Chamber

    Profiles are a key component of the RAPT system. Profiles are powerful tools that can be customised to a great degree, allowing extremely fine control over all aspects of brewing/fermentation

    Profiles are created in the. There are also Global Profiles that can be imported and customised. Once a profile is created in the RAPT Portal, it can be sent to the corresponding RAPT device using Send Profile To Device from the My Profiles screen. Alternatively, you can select Start Profile Session for the RAPT Fermentation Chamber in the Dashboard. This will send the Profile to the device and also begin the Profile automatically.

    The RAPT ecosystem is intended to be largely controlled remotely, and thus there are more powerful controls in the RAPT Portal than on board the RAPT Fermentation Chamber.

    Once you have registered your RAPT Fermentation Chamber on the RAPT Portal you can then log telemetry from the device and set up complex temperature/fermentation profiles involving multiple steps.

    To setup a fermentation profile on the RAPT Portal select My Profiles and then Create New Profile. Then add your fermentation profile steps such as primary fermentation, diacetyl rest, dry hop, cold crash etc.

    RAPT Device Boot Loop Troubleshooting & Recovery Mode

    How to fix a RAPT device that is boot looping | Recovery Mode Guide

    If your RAPT device boots up but continually ‘loops’ back to the start up logo, this indicates that the device is stuck in a ‘boot loop’

    This can happen for several reasons including but not limited to a failed firmware download, power interruption during install, poor network strength.

    A Boot Loop can occur on any RAPT device with a screen – including but not limited to RAPT Fermentation Chambers, RAPT Temperature Controllers, Gen 4 RAPT BrewZillas.

    A Boot Loop issue is quite easily rectified.

    Generally, a Boot Loop can be resolved by resetting NVS.

    An NVS reset is performed using the following steps.

    RAPT Pill Captive Portal

    RAPT Pill Hydrometer & Thermometer - Captive Portal Guide

    The Rapt Pill Captive Portal can only be accessed when the RAPT Pill is plugged in to USB-C or (Wireless Charging ONLY) charging on the Wireless Charging base. Note. The battery needs to have sufficient charge to broadcast the Captive Portal when wireless charging is usedYou can access the Captive Portal in two ways. You can connect directly to the Pill’s WiFi using a phone, tablet or computer. Simply connect to the Pill’s WiFi network (the network name will be in the form RAPT Pill XXXX where the last 4 digits correspond to the last digits of the Pill’s MAC address).

    Alternatively, once the Pill has been connected to your WiFi network, you can access the Captive Portal by entering the Pill’s IP address on a browser. The IP address can be found in the Diagnostics screen of the Captive Portal.

    Note: The Pill Captive Portal will close automatically after 10 minutes when the Pill is plugged in to USB-C. If the Pill is disconnected from USB-C within 10 minutes the Pill Captive Portal will close.

    This is by design to maximise battery life.

    Operation

    RAPT Pill Hydrometer & Thermometer - Operation Guide

    After charging, assembly and device registration your RAPT Pill should be before use. Refer to the section for instructions on how to calibrate your device.

    1. and then your RAPT Pill. After calibration confirm your RAPT Pill is correctly sending telemetry to the RAPT Portal by leaving it in a jug of water or sugar solution for an hour and checking to see if telemetry has been received by the RAPT Portal. It is best to conduct this test in the position where the Pill will be located during fermentation. For example, f you are fermenting in a fermentation chamber place the Pill in a jug in the fermentation chamber to confirm that telemetry is received and your RAPT Pill has good signal strength.

    2. Once it is confirmed that your RAPT Pill is sending telemetry then sanitise your RAPT Pill with an approved sanitiser such as StellarSan or Phosphoric Acid which has been correctly diluted according to the instructions on the sanitiser’s container.

    Operation

    Operating the RAPT Temperature Controller

    The Digital Controller has 4 buttons which serve different functions depending on context

    Cycle/Back - navigation between On Screen options. Exit without saving. Hold when prompted to advance Profile steps

    Select - Select the current option. Enter a Selection. Confirm a choice

    Up - Increase hightlighted variable

    Down - Decrease hightlighted variable

    If you do not intend to connect your device to the RAPT Portal and hence do not want to utilise the WiFi functionality you can operate the Temperature Controller completely manually via the buttons on the display.

    Profiles

    Profile User Guide | RAPT Temperature Controller

    Profiles are a key component of the RAPT system. Profiles are powerful tools that can be customised to a great degree, allowing extremely fine control over all aspects of brewing/fermentation

    Profiles are created in the. There are also Global Profiles that can be imported and customised. Once a profile is created in the RAPT Portal, it can be sent to the corresponding RAPT device using Send Profile To Device from the My Profiles screen. Alternatively, you can select Start Profile Session for the RAPT Temperature Controller in the Dashboard. This will send the Profile to the device and also begin the Profile automatically.

    The RAPT ecosystem is intended to be largely controlled remotely, and thus there are more powerful controls in the RAPT Portal than on board the RAPT Temperature Controller.

    Once you have registered your RAPT Temperature Controller on the RAPT Portal you can then log telemetry from the device and set up complex temperature/fermentation profiles involving multiple steps.

    To setup a fermentation profile on the RAPT Portal select My Profiles and then Create New Profile. Then add your fermentation profile steps such as primary fermentation, diacetyl rest, dry hop, cold crash etc.

    RAPT Device Boot Loop Troubleshooting & Recovery Mode

    How to fix a RAPT device that is boot looping | Recovery Mode Guide

    If your RAPT device boots up but continually ‘loops’ back to the start up logo, this indicates that the device is stuck in a ‘boot loop’

    This can happen for several reasons including but not limited to a failed firmware download, power interruption during install, poor network strength.

    A Boot Loop can occur on any RAPT device with a screen – including but not limited to RAPT Fermentation Chambers, RAPT Temperature Controllers, Gen 4 RAPT BrewZillas.

    A Boot Loop issue is quite easily rectified.

    Generally, a Boot Loop can be resolved by resetting NVS.

    An NVS reset is performed using the following steps.

    Bluetooth Operation

    RAPT Bluetooth Thermometer | Bluetooth Operation

    To use the Bluetooth functionality of the RAPT Bluetooth Thermometer you will need to Bond it via Bluetooth to a RAPT Temperature Controller, RAPT Fermentation Chamber or Gen 4 BrewZilla Controller. Follow the steps below to bond your RAPT Bluetooth Thermometer to a RAPT enabled device:

    1. Bluetooth needs to first be enabled in the Settings menu. Use the Up or Down buttons to scroll to select the Settings menu. Scroll to Bluetooth and choose Select button to Enable Bluetooth, or the Return button to cancel if Bluetooth is already enabled.

    Reflux Still Operation

    KB51193 PolyPhoenix Air Still Pro | Reflux Still Operation

    The Polyhoenix Air Still Pro can be used as a Pot Still or a Reflux Still.

    Pot Stills are generally used to make spirits such as Whisky, Rum, Brandy, Gin from an appropriate wash. So, Whisky is distilled from a malt wash, Rum from a molasses wash, etc.

    Reflux Stills include packing in the column which causes fractioning of the vapour (refluxing). This, combined with a slower output (in this instance forced by using a narrower Outlet Nipple) means that the flavours and by products of the wash are stripped so that pure ethanol only is distilled from the wash.

    Reflux Still operation t.hrough the PolyPhoenix Air Still Proo can easily produce spirit of approximately 95% from a wash

    Generally, in order to produce the best quality neutral spirit, a Stripping Run and then a Spirit (Reflux) run would be performed. If you are starting with low wines then a stripping run may not be necessary. In this case start with a .

    Using the PolyPhoenix Air Still Pro on an External Boiler

    KB51193 PolyPhoenix Air Still Pro | KL48682 3" TC Lid Adapter

    The PolyPhoenix Air Still Pro is designed to be used with the 6L PolyPhoenix Air Still Pro Boiler which allows a batch (wash) size of up to 5L

    It can also be used on a larger boiler with the KL48682

    This adapter fits onto the PolyPhoenix Air Still Pro Head and allows easy connection to a 3" Tri Clover (or 2" or 4" TC Fitting with a suitable adapter).

    This is a fantastic solution if you wsih to distill larger batches than 5L but do not have easy easy to a suitable water source (as required for traditional distillation) or wish to distill indoors etc.

    Using the PolyPhoenix Air Still - Lid Adaptor x 3" TC with the PolyPhoenix Air Still Pro Head is extremely simple.

    The Lid Adapter clamps onto the PolyPhoenix Air Still Pro Head in the same manner as the PolyPhoenix Air Still Pro Boiler.

    Initial Assembly

    KL50555 RAPT Bluetooth Glycol Chiller | Initial Setup & Assembly

    If Glycol Chiller has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the unit. Leave the Glycol Chiller upright for at least 24 hours before plugging in mains power after receiving and unboxing

    Ensure there is at least 100mm of clearance on each side of the Glycol Chiller (excluding front) to allow adequate airflow. Failure to allow adequate ventilation will reduce performance, increase power consumption and void warranty

    This Glycol Chiller is not intended for cooling wort from boiling or temperatures above 50°C. Using the chiller to cool liquids above 50°C can overload the compressor and will void warranty

    Do not run the pumps dry or allow the reservoir to ice over. Ensure the pumps are always submerged when in operation. Running the pumps dry or increased resistance due to ice formation can damage the pumps.

    Operation

    KL49344 RAPT Laser Level Sensor | Operation

    The RAPT Laser Level Sensor is a BLE (Bluetooth Low Energy) device. It has been designed to maximise battery life.

    In order to maximise both battery life and functionality, the RAPT Laser Level Sensor has several modes of operation.

    These can be viewed and changed in the .

    The modes are accessed through the Setup option of the RAPT Laser Level Sensor device screen in the RAPT Brew app.

    The RAPT Laser Level Sensor can pair with the RAPT Brew App. It is also designed (and ideally used) to be paired with the RAPT Kegerator Screen Board

    In the RAPT Brew App Laser Level Sensor Device screen, you will see the last known value and a visual representation of the level

    assembly

    Set Point Temperature not correct

    The pump will cycle on or off as called by the cooling relay of the front controller. If the ambient temperature is higher than the set point, the pump will activate. Check that the set point temperature is lower than the measured temperature

    Temperature probe in wrong location

    For the most accurate results use a thermowell in the fermenter to insert the temperature probe

    Faulty or blocked pumps

    The pumps may be blocked due to contaminaints or ice build up in the reservoir. Empty, clean and flush the reservoir then test again

    Checking System for Thermal Loss
    Set Point Temperature
    auto-off timer
    If you see this message:

    Bluetooth isn't currently enabled. Would you like to enable it? Press Select to enable, Back to return to the main menu

    Select Select to enable Bluetooth.

    Once Bluetooth is enabled, you will see the RAPT Bluetooth Thermometer in the list of Unbonded devices.

    Note: Any RAPT Bluetooth devices that are active will also be displayed here.

    The RAPT Bluetooth Thermometer will look like this in the list of Unbonded devices:

    RAPT Temp [Temperature] xx:xx:xx:xx:xx:xx - Last seen yy seconds ago

    xx:xx:xx:xx:xx:xx is the MAC address of this RAPT Bluetooth Thermometer. It can be useful to note this down if you have moe than one RAPT Bluetooth Thermometer.

    The number of seconds since telemetry was last received from the device is also displayed. The RAPT Bluetooth Thermometer sends telemetry every 10 seconds for a near real time update.

    Use the Up or Down buttons to highlight the RAPT Temp [Temperature].

    Press the Select button to Bond it the RAPT Gen 4 BrewZilla. This will bring up the following diaglogue:

    Press Select to bond this device, press Back to cancel

    Press the Select button to Bond the RAPT Bluetooth Thermometer to your RAPT Gen 4 BrewZilla.

    If you do not wish to Bond the device at this stage or have accidentally selected the wrong device simply press the Cycle/Back button to cancel

    Once the RAPT Bluetooth Thermometer has been Bonded to the Gen 4 BrewZilla, it can be used as the Temperature Sensor instead of the built in temperature probe.

    This enables recording in real time the temperature of the mash directly from the mash. The RAPT Bluetooth Thermometer has a long water proof probe that fits through the hole in the top screen of the Gen 4 BrewZilla malt pipe. Thus positioned, you can see the temperature of the mash irrespective of the current temperature of the liquid in the boiler.

    To enable this, use the Up or Down buttons to navigate to Settings. Use the Select button to select the Temperature Sensor option. Here you can use the Up or Down buttons to switch between the Built In probe and any Bluetooth enabled RAPT devices that are also Bonded to the RAPT Gen 4 BrewZilla.

    Select the RAPT Bluetooth Thermometer that you wish to use as the Temperature Sensor. If you have more than one device tyou can identify which is which as the last 6 digits of the MAC address will also be displayed.

    NOTE: When a RAPT Bluetooth Thermometer is being used as the Temperature Sensor, the heating elements can be hotter or cooler than the desired setpoint. This is because the temperature of the RAPT Bluetooth Thermometer probe is now being used to measure and control the desired temperature setpoint, rather than the built in probe.

    It is quite normal during a brew day to switch between the Built In probe and the RAPT Bluetooth Thermometer depending on the stage of the brew.

    Typically you would use either the built in probe or the RAPT Bluetooth Thermometer while heating up the strike water.

    The RAPT Bluetooth Thermometer should be used during the mash and the mashout. It is especially useful if (for example) you are doing a step mash or have missed the mash temperature after adding your grain, as this can be corrected more readily when measuring the temperature from the mash itself.

    The RAPT Bluetooth Thermometer would not normally be used during the boil or when bringing the wort to boiling temperature.

    NOTE: You should always use the top screen to hold the RAPT Bluetooth Thermometer in the correct poistion (see below).

    Inserting the RAPT Bluetooth Thermometer probe into the BrewZilla Top Screen

    When using the RAPT Bluetooth Thermometer as the Temperature Sensor, the RAPT Bluetooth Thermometer temperature is used to control thew setpoint of the BrewZilla. The built in probe will continue to read and displayt he temperature of the BrewZilla at the elements, but the elements will cycle on and off dependant on the RAPT Bluetooth Thermometer temperature.

    This means it becomes very easy to achieve fast and accurate temperature control at all stages of the brew day. Note: Typically we would not use the RAPT Bluetooth Thermometer during the boil as fine control is no longer required.

    To properly control temperature, a combination of recirculation with the pump, power control of the elements and Allowed Sensor Differential should be programmed to achieve a good result.

    Apart from the pump the temperature, power and Sensor Differential can be adjusted 'on the fly' using the BrewZilla Controller, or can be preset into a custom BrewZilla Profile to almost fully automate your brew day.

    An example of a custom profile using advanced features is here. This can be added to your Profiles Library in the RAPT Portal, and modified to suit.

    This Profile uses the RAPT Bluetooth Thermometer to get to strike temperature and maintain two mash steps of 30 minutes each (at 63°C and 70°C). This is followed by a mashout at 75°C for 10 minutes, and then a 60 minute boil.

    When heating to strike temp it is best to have all elements on (power at 100%).

    To maintain temperature during the mash it is best to reduce the power to around 30% (this may be tweaked to suit as ambient temperatures, size of mash etc will all have an impact). When maintaining a temperature, it is best to have a small sensor differential to avoid unwanted temperature swings - around 2°C is best.

    To increase the temperature of the mash, we increase both the power and the Sensor Differential. Setting the power to around 60°c is about the right range - this puts out enough power to heat the recirculated wort quite quickly, but is not strong enough to risk scorching. A larger sensor differential is used here - between 6°C - 10°C works well, using a larger amount for greater mash temperature increases.

    Using a large Sensor Differential (~10°C, for example) means that the element temperature can increase by up to 10°C more than the set point temperature.

    This increases quite dramatically the rate at which the actual mash temperature can be increased (for a mashout or step mash), for example). As we are using the RAPT Bluetooth Thermometer to control the temperature, the BrewZilla will automatically shut of the elements to maintain the setpoint.\

    In brief, when using the RAPT Bluetooth Thermometer - set a smaller Power and Sensor Differential to maintain temperature.

    Set a larger Power and Sensor Differential to increase temperature.

    Do not use the RAPT Bluetooth Thermometer when boiling. It is optional when heating to strike temperature, although using the pump to even out temperature gradients in the boiler is recommended nonetheless.

    Bonding the RAPT Bluetooth Thermometer

    KL24334 RAPT - Bluetooth Thermometer -20 to 300C - 20cm HTC Probe

    Selecting the RAPT Bluetooth Thermometer as the Temperature Sensor

    Advanced Profile Operation

    Check the Date Code (the first 8 digits of the version name).

    • This indicates the release date in YYYYMMDD format.

    • Example: 20250430 means the firmware was released on April 30, 2025.

    1. Navigate to: Menu > Settings > Check for Updates.

    2. The unit will display one of the following messages:

      • Downloading firmware update: Stay on this screen until the process completes.

      • Current firmware up to date: No further action is required.

    3. Connection Tip: Ensure you have a strong Wi-Fi signal. If the update fails or hangs, relocate the unit closer to your router and try again.


    The RAPT Can and Bottle Filler is designed for convenient wall mounting. To ensure accuracy, download and print our specialised template:

    • Can & Bottle Filler Wall Mounting Template

    • Note: When printing, ensure your printer settings are set to "Actual Size" (100%) on standard A4 paper. Do not "Fit to Page," or the drill holes will be misaligned.

    These Stainless Steel Adhesive Wall Mounting Hangers (KL50715) allow for hanging without having to drill into a wall. They are ideal for hanging the unit to a fermentation chamber or canning machine.


    The RAPT Can and Bottle Filler is designed to minimise foam during carbonated fills. Depending on the version of the Liquid Post (Yellow) your unit shipped with, you may or may not need to modify the internal poppet.

    • New (No Modification Required): If your liquid post features a poppet with a black plastic over-moulded piece, do not remove it. This newer design is optimised for low-turbulence flow and functions perfectly as a standard "dry-break" connection.

    • Original (Modification Recommended): If your liquid post has a standard all-metal or older-style poppet, we recommend removing the internal poppets from both the Liquid Post (Yellow) and the Liquid Ball Lock Disconnect.

    Important: Once poppets are removed, these fittings are no longer "dry-break" connections. You must disconnect the liquid line at the keg before disconnecting the RAPT filler to prevent beverage spray.


    • Power: Requires a 24V DC power supply (minimum 1 Amp).

    • Beverage Pressure: DO NOT exceed 15 psi (1 bar). High pressure will cause foaming and may lead to liquid hose failure.

    • Gas Pressure: Any pressure above 2 psi is acceptable. The unit features an integrated regulator to handle higher input pressures.


    You only need to perform this calibration once during your initial setup.

    1. Initial State: Use a screwdriver to turn the regulator adjustment screw fully anti-clockwise (all the way out).

    2. Test Environment: Place a large glass full of water into the fill position.

    3. Test: Navigate to Menu > Manual Fill. Hold the Up and Down simultaneously. Gradually turn the screw clockwise until you see bubbles emerging from the gas tube.

    4. Set Flow: You only need a light, steady flow. Once you see consistent bubbling, the setting is perfect.

      • Note: If gas flows continuously and won't stop after the purge cycle, your pressure is too high. Turn the screw anti-clockwise to rectify.

    Check & Update Firmware

    Check Firmware Version

    Update Firmware

    Installation & Mounting

    Recommended Hangers

    Optimising: Liquid Post Setup

    Check your Liquid Post Version:

    Modification

    Power Supply & Pressure Limits

    Adjusting the Integrated Gas Regulator

    To remove the prompt requesting you to register your device to the RAPT Portal you will need to disable Wi-Fi in the settings. To do this press Select to enter the menu, then select Settings, then navigate using the arrows to the Disable Wi-Fi setting. Press Select to disable the Wi-Fi and the controller will then restart automatically.

    If you decide you don’t want to register your RAPT Fermentation Chamber to the RAPT portal and hence not use the Wi-Fi functionality of the controller you will in turn lose a lot of the functionality of the controller which is offered through the RAPT Portal. This includes features such as setting up complex temperature profiles which are run automatically and logging past temperature profiles.

    At the home screen press the Up or Down buttons to adjust the target temperature. The Fermentation Chamber will then automatically send power to the heating or cooling terminals to power on your heating or cooling device to maintain this target temperature.

    NOTE: This is possible only if the device is not currently running an assigned profile.

    The Wi-Fi connectivity of the RAPT Fermentation Chamber allows you to monitor, track and start a complex temperature profile involving multiple steps remotely through the RAPT Portal. In order to fully utilise the capabilities of this device you should connect your RAPT Fermentation Chamber to your Wi-Fi network and register it to your account on the RAPT portal at https://app.rapt.io

    This will allow you to track and monitor your fermentation in real time remotely without needing to walk over to your Fermentation Chamber. It also allows you to setup and send complex fermentation profiles involving multiple steps to your RAPT Fermentation Chamber which will then automatically run through this profile and adjust the set temperature as required.

    In order to have access to this Wi-Fi functionality you will need to sign up for a RAPT Account, connect your RAPT Fermentation Chamber to your Wi-Fi network and register your device on your account on the RAPT Portal by following the setup instructions

    Other Settings that can be adjusted directly in the RAPT Portal include Heating and Cooling On or Off, Heating and Cooling Hysteresis, Fan and Light operations/modes, Compressor and Mode Switch Delay and Telemetry Frequency.

    To access these Settings in the RAPT Portal select the Edit button for your RAPT Fermentation Chamber in the RAPT Portal.

    The temperature set point can also be set through the RAPT Portal or a profile session can be started from the RAPT Portal which will automatically begin the profile you have created.

    To change the temperature set point in the RAPT Portal simply enter the desired Set Point target and press Set

    Once you have registered your RAPT Fermentation Chamber on the RAPT Portal you can then log telemetry from the device and set up complex temperature/fermentation profiles involving multiple steps.

    To setup a fermentation profile on the RAPT Portal select My Profiles and then Create New Profile. Then add your fermentation profile steps such as primary fermentation, diacetyl rest, dry hop, cold crash etc.

    For a detailed guide on creating complex and powerful profiles please refer to Creating and Editing Profiles

    Your RAPT Fermentation Chamber will automatically check for and install firmware updates when turned on and connected to a Wi-Fi network.

    To check the firmware version on your RAPT Fermentation Chamber, press Select to enter the menu and then navigate to Diagnostics.

    To manually update the firmware in the event that this is not up to date, navigate to Settings and then navigate to Check for OTA Update. Your device will then automatically download and update the most current available firmware.

    NOTE: You must be running the latest firmware in order to register your RAPT device

    The RAPT Fermentation Chamber will require little ongoing maintenance. Periodically check the undermounted drip tray and empty as needed.

    The outside of the RAPT Fermentation Chamber can be cleaned with a microfibre cloth. The inside of the chamber should be periodically cleaned with a mild detergent and a microfibre cloth.

    Ensure that the interior of the RAPT Fermentation Chamber is dried thoroughly between use. When not in use, ensure that the RAPT Chamber is clean.

    Best practice is to run it at low temperatures (~2°C) in order to prevent mould or other issues when not in active use. Alternatively, when not in use, turn the RAPT Fermentation Chamber off at the wall.

    Ensure that the inside is clean and dry. Leave the door propped open when not powered on.

    Using the Digital Controller

    Manual Operation of the RAPT Fermentation Chamber

    Setting the Target Temperature Manually

    Operation of the RAPT Fermentation Chamber Throught the RAPT Portal

    Setting the Target Temperature via the RAPT Portal

    Updating Firmware

    Cleaning & Maintenance

    For a detailed guide on creating complex and powerful profiles please refer to Creating and Editing Profiles

    To store a Fermentation Profile on the RAPT Fermentation Chamber you can select Send Profile To Device from the My Profiles screen. The Profile will be uploaded to the device and can then be started manually on the RAPT Fermentation Chamber.

    Alternatively, you can select Start Profile Session for the RAPT Fermentation Chamber in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    Note: You cannot create a Fermentation Profile on the RAPT Fermentation Chamber itself. It must be created in the RAPT Portal first.

    Note: If any changes are made to a Fermentation Profile once the Profile has started these will not be uploaded. You must stop the Profile on the device and restart it in order to have changes reflected on the device.

    To stop running or to pause the Fermentation Profile on the device press Select to enter the Profile Menu. In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    To start a profile that has been uploaded to the RAPT device select PROFILES from the main menu.

    This will display a list of Profiles that have been uploaded to the device. Navigate to the desired Profile using the Up or Down buttons and hit Select

    This gives the option to Start Profile Now, Start Profile Later, View Profile or Delete Profile.

    Note: Delete Profile deletes the Profile from the device only. It does not delete the Profile from the RAPT Portal.

    Selecting Start Profile Now will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal and then begin running the Profile on the device.

    Selecting Start Profile Later will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal. You will then be taken to the Delayed Start screen where the desired Start Time for the Profile can be selected.

    Once entered, the Profile will begin automatically at the selected Start Time.

    Selecting View Profile will show the Profile Steps before the Profile is started.

    Alternatively, you can select Start Profile Session for the RAPT Fermentation Chamber in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    When a Profile is running on the device, each step of the Profile can be viewed in the Profiles menu of the device.

    The Profile can be controlled directly. You can Pause or Stop the currently active Profile.

    Using the Up or Down buttons, you can navigate to each step in the currently active Profile.

    Selecting a Profile step will commence that step unless it is already active.

    Selecting a Profile step may also show other opptions depending on the nature of the Profile step. For example, selecting a Profile step with a duration timer will bring up a slider that allows you to choose the point at which to begin the step. These options are dependant on the type of Profile step being selected.

    To stop running or to pause the Fermentation Profile on the device press Select to enter the Profile Menu.

    In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    Pause this profile will stop the current profile until it is started again in the Profile menu

    Stop this profile will stop the profile

    Creating a Fermentation Profile on the RAPT Portal

    RAPT Portal

    Storing a Fermentation Profile on the RAPT Fermentation Chamber

    Starting a Profile

    Controlling a Profile

    Stopping a Profile

    You may require assistance, as you need to unplug the device and re-plug it while accessing the control panel.

    STEP 1: : Unplug the RAPT device that is boot-looping.

    STEP 2: Hold down the Up or Down buttons on the RAPT device

    STEP 3: While holding the buttons down, plug the RAPT device back in. Keep the two buttons held down while the unit boots up.

    Note: it is quite helpful to have another person assist with this.

    STEP 4: The device will reboot, and also clear NVS. This will reset the unit (so it will forget the current WiFi config and Registration settings unfortunately) but it will also restore it to the last stable firmware condition.

    STEP 5: Once rebooted, you can go through the initial steps required to connect the device to your WiFi network. (See the appropraite Get Started! guide for step by step instructions if required)

    STEP 6: One connected to WiFi, please navigate to Check for OTA Update in the Settings menu and select this. This will download and install the current firmware.

    Please ensure you have a decent, stable WiFi signal before updating, as dropouts during this can cause 'boot loop' issues as experienced.

    STEP 7: This operation may need to be performed a couple of times to be successful. A successful NVS reset will display a Connect this device to the Internet message after booting up. If this does not appear please perform the reset operation again.

    In the unlikely event that an NVS reset does not fix a boot loop issue, we can perform a full reset into recovery mode. This will reset the device back to factory defaults, and restore it to the last verified firmware.

    Recovery mode operates as a bootloader which gives access to settings independant of firmware. This can be useful in some situations such as experiencing issues with your RAPT device due to a corrupt firmware or a problem with a firmware update.

    Typically the avergae user will not need to enter Recovery Mode.

    STEP 1: Enter Recovery Mode

    Unplug the RAPT device, then plug it back in while holding all 4 main buttons down - Up or Down Select Cycle/Back

    Once it boots up, you will see a screen called Recovery Mode Main Menu

    STEP 2: Select option [0] Rollback last OTA update and reset.

    Use the Up or Down buttons to select the required option [0] then select Cycle/Back to do this.

    If successful, the message Rollback to previous firmware worked will be displayed, and the RAPT device will reboot. You may then need to reconnect the RAPT device to your WiFi network and perform an OTA firmware update, then re-register the device to your RAPT account.

    STEP 3: If unsuccessful, the message Rollback is not possible will be displayed, and the unit will stay in Recovery Mode.

    You will need to manually connect the RAPT device to WiFi and update the firmware manually while in Recovery Mode.

    As there is no on screen keyboard, the easiest way to do this is to setup a HotSpot on your phone with a super simple network name and password – such as all capital 'A's for the name and password.

    Thus create a HotSpot network name of AA and a password of AAAAAAAA.

    Use the Up or Down buttons to select option [1] Connect To Wifi.

    Follow the onscreen instructions to enter the SSID and Password on the controller.

    Otherwise use the navigation keys to enter your home WiFi Network SSID and Password manually

    Once connected to the network, the RAPT device will go back to the main Recovery Mode menu. This time, select option [2] Do OTA Update

    This will update the RAPT device firmware. Once this is down, please unplug the RAPT device then plug it back in after 30 seconds. It will now start up properly.

    If you used a custom mobile phone hotspot to connect you will now need to connect the RAPT device to your home WiFi network. Please refer to the online user manual for step by step instructions. The RAPT device will also need to be re-registered to your RAPT account after this.

    In the unlikely event that resetting NVS and entering Recovery Mode does not fix a boot loop issue, please contact KegLand at beer@kegland.com.au or your local retailer for warranty support.

    Symptoms

    Fixing a Boot Loop by resetting NVS (Non Volatile Storage)

    Recovery Mode

    Fixing a Boot Loop by resetting into Recovery Mode

    To keep the Captive Portal open for up to 10 minutes while disconnected from USB-C (for example, in order to perform calibration of the Pill) you must first open the Diagnostics or the Calibration screen of the Pill Captive Portal.

    There are five options available in the Captive Portal.

    • CONNECTED TO: This displays the WiFI Network the RAPT Pill is currently connected to

    • MANUAL CONNECT: This allows you to input a (hidden) SSID (if your network is hidden or private, for example)

    • OR CHOOSE A NETWORK: You can select any visible WiFi network top connect the RAPT Pill to

    The Registraion screen will display the Pill's MAC Address and Validation Code (if the Pill is connected to WIFI but not registered) or REGISTRATION DONE (as above) if the Pill is sucessfully registered to the RAPT Portal.

    • Telemetry method - select either WiFI or Bluetooth

    • Telemetry interval - set the desired inteval for telemetry

    • Gravity velocity measurement time - select the period over which gravity velocity (rate of change of gravity) is measured. We recommend 1 day for meaningful results

    • Temperature offset - set the offset (up to +/- 10°C) if the on board thermeometer needs calibrating*

    *The RAPT Pill temperature reading will usually be high during Captive Portal access, charging or calibration. This is because the Li-ion battery can generate quite a bit of heat in sustained use.

    SENSOR VALUES

    • Accelerometer X/Y/Z: current accelerometer reading

    • Tilt Angle: current tilt angle

    • Specific Gravity: current gravity reading

    • ADC2: current ADC2 (analogue to digital) reading

    • Battery: current battery charge level*

    • Temperature: current temperature**

    • Firmware: current firmware version

    • MAC address: Pill MAC address (required for Registration)

    • IP (STA): IP address (static)***

    • IP (AP): IP address (access point)

    • Telemetry sent XX/YY: telemetry sent(XX) / telemetry recevied (YY)

    *not displayed until battery is calibrated ** typically not accurate when Pill Captive Portal is open, as the battery generates heat when charging *** Will display 0.0.0.0 if the Pill is not connected to WiFI

    GRAVITY VELOCITY

    • Valid: true or false

    • Gravity velocity: current gravity velocity

    • Age of latest: last gravity velocity reading telemetry reading

    • Dataset size: number of data points

    • Oldest item: oldest reading

    ACTIONS

    • Send telemetry now - manually send telemtry to the RAPT Portal

    • Check for new firmware - check for firmware updates

    • Send diagnostics log - send diagnostic data (only at the request of help desk)

    • Reboot device - reboots RAPT Pill (useful if you ahave WIFI connectivity issues)

    • Factory reset - restores Pill to default factory settings. Warning - clears WiFI and Registration settings

    • Get gravity data - downloads .csv of gravity data

    In this screen you can perform Standard, Advanced or Custom calibration. You can also Clear an existing calibration.

    Overview

    WiFi

    Registration

    Settings

    Diagnostics

    Calibration

  • Drop your RAPT Pill into your fermenter to monitor the specific gravity and temperature of your brew in real time

  • The RAPT Pill will enter sleep mode when the device is in a horizontal orientation. It will automatically wake up when its orientation is changed indicated by the illumination of a green light on the circuit board. When not in use ensure the RAPT Pill is in a horizontal orientation to ensure it remains asleep.

    When in normal operation the Pill will stay in sleep mode but will 'wake' at the set telemtry interval to send telemetry. This will be visually indicated by the green LED illuminating briefly.

    Your RAPT Pill will automatically check and install for firmware updates when plugged in to USB power with a USB-C cable (not supplied).

    To check the firmware on your Pill, plug the Pill in with a USB-C cable (or place it on the charging base if using the Wireless Charging Kit) then open the Pill Captive Portal by connecting to the Access Point on your phone or tablet or through the Pill IP address.

    1. Plug your Pill in to USB power with a USB-C cable (or place it on the charging base if using the Wireless Charging Kit)

    2. Connect to the Pill Captive Portal with your phone or tablet or through the Pill IP address.

    3. Navigate to the Diagnostics page.

    4. Check that your RAPT Pill is running the latest firmware.

    5. If a firmware update is available, this will be updated automatically when the Pill is plugged in to USB with a USB-C cable (not supplied) or placed on the Wireless Charger (purchased separately).

    6. To check and update manually in the event that this is not up to date, select Check for new firmware. Your device will automatically download and update the most current available firmware.

    Use of the KL31936 Complete Wireless Charging Kit with the RAPT Pill is very useful for increasing ease of use and minimising the need to calibrate the Pill after charging, updating firmware etc.

    Once the Complete Wireless Charging Kit or the KL32452 Barebones Wireless Charging Kit (Coil and Weights only) has been correctly installed (please refer to this video for an installation guide) then the Pill can be wirelessly charged. You can also purchase the KL35910 Pre-assembled Wirelessly Charged RAPT Pill

    Wireless charging also allows for updating the firmware and accessing the Pill Captive Portal without needing to open the Pill housing to plug the Pill into USB-C.

    To charge the Pill simply place it on the wireless charging base, ensuring that the coils are centred over the indicated charging spot on the base. When the Pill is placed on the base the red LED will illuminate to indicate that the Pill is charging. The green LED will start flashing indicating that the Pill is broadcasting a signal so that you can connect to the RAPT Pill XXXX WiFi to open the Captive Portal.

    The RAPT Pill will periodically check for OTA (Over The Air) firmware updates when charging commences, so this is typically all that is required to ensure that your firmware stays up to date

    When the RAPT PIll Hydrometer has been registered to the RAPT Portal, you can create a custom Pill Hydrometer Profile in the RAPT Portal.

    A Pill Hydrometer Profile allows you to receive alerts from the RAPT Pill based on telemtery data.

    Pill Hydrometer Profiles are a way to set up Alerts based on the telemetry recevied from the Pill.

    This is extremely useful, especially if you are not using the Pill Hydrometer in conjunction with another RAPT device.

    RAPT Pill Hydrometers will measure temperature, gravity and gravity velocity (rate of change of gravity over a specified interval).

    You can set up alerts based on any of these.

    For example, you can set an alert for when the gravity drops to (for example) 1.025 at which point you may wish to raise the fermentation temperature for a diacetyl rest.

    You can set an alert for the gravity velocity to drop to 0, at which point fermentation is likely finished and you can begin a cold crash.

    You can set an alert when:

    • The temperature reaches {a specified temperature} - select the operator Less Than or Greater Than and Input a Temperature and Alert Message

    • The gravity reaches {a specified gravity} - select the operator Less Than or Greater Than and Input a Specific Gravity and Alert Message

    • The gravity velocity is greater/less than the specified valuereaches {a specified temperature} - select the operator Less Than or Greater Than and Input a Gravity Velocity (in points per day, where one Point = 0.001 sg) and Alert Message

    To receive alerts on your mobile device, you must have the Google Play or Apple App Store app installed.

    In order to receive alerts you need to select Enable Mobile App (Push) Notifications in the My Account settings in the RAPT Portal. You must also enable notifications for the Google Play or App Store App on your mobile device.

    Once you are happy that all the Alerts are correct, make sure you hit the Save button to save the profile to your My Profiles library. You can then send it directly to your RAPT device using the Send Profile to Device button or using the Play button in the Dashboard to start a new profile!

    Setup and Testing

    calibrated
    Calibration
    Calibrate
    assemble

    Sleep Mode

    Updating Firmware

    Complete Wireless Charging Kit

    Sessions

    To remove the prompt requesting you to register your device to the RAPT Portal you will need to disable Wi-Fi in the settings. To do this press Select to enter the menu, then select Settings, then navigate using the arrows to the Disable Wi-Fi setting. Press Select to disable the Wi-Fi and the controller will then restart automatically.

    If you decide you don’t want to register your RAPT Temperature Controller to the RAPT portal and hence not use the Wi-Fi functionality of the controller you will in turn lose a lot of the functionality of the controller which is offered through the RAPT Portal. This includes features such as setting up complex temperature profiles which are run automatically and logging past temperature profiles.

    At the home screen press the Up or Down buttons to adjust the target temperature. The Temperature Controller will then automatically send power to the heating or cooling terminals to power on your heating or cooling device to maintain this target temperature.

    NOTE: This is possible only if the device is not currently running an assigned profile.

    The WiFi connectivity of the RAPT Temperature Controller allows you to monitor, track and start a complex temperature profile involving multiple steps remotely through the RAPT Portal. In order to fully utilise the capabilities of this device you should connect your RAPT Temperature Controller to your Wi-Fi network and register it to your account on the RAPT portal at https://app.rapt.io

    This will allow you to track and monitor your fermentation in real time remotely without needing to walk over to your Temperature Controller. It also allows you to setup and send complex fermentation profiles involving multiple steps to your RAPT Temperature Controller which will then automatically run through this profile and adjust the set temperature as required.

    In order to have access to this WiFi functionality you will need to sign up for a RAPT Account, connect your RAPT Temperature Controller to your WiFi network and register your device on your account on the RAPT Portal by following the setup instructions

    Other Settings that can be adjusted directly in the RAPT Portal include Heating and Cooling On or Off, Heating and Cooling Hysteresis, Fan and Light operations/modes, Compressor and Mode Switch Delay and Telemetry Frequency.

    To access these Settings in the RAPT Portal select the Edit button for your RAPT Fermentation Chamber in the RAPT Portal.

    The temperature set point can also be set through the RAPT Portal or a profile session can be started from the RAPT Portal which will automatically begin the profile you have created.

    To change the temperature set point in the RAPT Portal simply enter the desired Set Point target and press Set

    Once you have registered your RAPT Temperature Controller on the RAPT Portal you can then log telemetry from the device and set up complex temperature/fermentation profiles involving multiple steps.

    To setup a fermentation profile on the RAPT Portal select My Profiles and then Create New Profile. Then add your fermentation profile steps such as primary fermentation, diacetyl rest, dry hop, cold crash etc.

    For a detailed guide on creating complex and powerful profiles please refer to Creating and Editing Profiles

    Your RAPT Temperature Controller will automatically check for and install firmware updates when turned on and connected to a WiFi network.

    To check the firmware version on your RAPT Temperature Controller, press Select to enter the menu and then navigate to Diagnostics.

    To manually update the firmware in the event that this is not up to date, navigate to Settings and then navigate to Check for OTA Update. Your device will then automatically download and update the most current available firmware.

    NOTE: You must be running the latest firmware in order to register your RAPT device

    Using the Digital Controller

    Manual Operation of the RAPT Temperature Controller

    Setting the Target Temperature Manually

    Operation of the RAPT Temperature Controller Throught the RAPT Portal

    Setting the Target Temperature via the RAPT Portal

    Updating Firmware

    For a detailed guide on creating complex and powerful profiles please refer to Creating and Editing Profiles

    To store a Fermentation Profile on the RAPT Temperature Controller you can select Send Profile To Device from the My Profiles screen. The Profile will be uploaded to the device and can then be started manually on the RAPT Temperature Controller.

    Alternatively, you can select Start Profile Session for the RAPT Temperature Controller in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    Note: You cannot create a Fermentation Profile on the RAPT Temperature Controller itself. It must be created in the RAPT Portal first.

    Note: If any changes are made to a Fermentation Profile once the Profile has started these will not be uploaded. You must stop the Profile on the device and restart it in order to have changes reflected on the device.

    To stop running or to pause the Fermentation Profile on the device press Select to enter the Profile Menu. In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    To start a profile that has been uploaded to the RAPT device select PROFILES from the main menu.

    This will display a list of Profiles that have been uploaded to the device. Navigate to the desired Profile using the Up or Down buttons and hit Select

    This gives the option to Start Profile Now, Start Profile Later, View Profile or Delete Profile.

    Note: Delete Profile deletes the Profile from the device only. It does not delete the Profile from the RAPT Portal.

    Selecting Start Profile Now will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal and then begin running the Profile on the device.

    Selecting Start Profile Later will automatically download any updates or changes that have been made to the selected Profile in the RAPT Portal. You will then be taken to the Delayed Start screen where the desired Start Time for the Profile can be selected.

    Once entered, the Profile will begin automatically at the selected Start Time.

    Selecting View Profile will show the Profile Steps before the Profile is started.

    Alternatively, you can select Start Profile Session for the RAPT Fermentation Chamber in the Dashboard of the RAPT Portal. This will send the Profile to the device and also begin the Profile automatically.

    When a Profile is running on the device, each step of the Profile can be viewed in the Profiles menu of the device.

    The Profile can be controlled directly. You can Pause or Stop the currently active Profile.

    Using the Up or Down buttons, you can navigate to each step in the currently active Profile.

    Selecting a Profile step will commence that step unless it is already active.

    Selecting a Profile step may also show other opptions depending on the nature of the Profile step. For example, selecting a Profile step with a duration timer will bring up a slider that allows you to choose the point at which to begin the step. These options are dependant on the type of Profile step being selected.

    To stop running or to pause the Fermentation Profile on the device press Select to enter the Profile Menu.

    In the Profile Menu use the Up or Down buttons to navigate to and Select either Pause this profile or End this profile.

    Pause this profile will stop the current profile until it is started again in the Profile menu

    Stop this profile will stop the profile

    Creating a Fermentation Profile on the RAPT Portal

    RAPT Portal

    Storing a Fermentation Profile on the RAPT Temperature Controller

    Starting a Profile

    Controlling a Profile

    Stopping a Profile

    You may require assistance, as you need to unplug the device and re-plug it while accessing the control panel.

    STEP 1: : Unplug the RAPT device that is boot-looping.

    STEP 2: Hold down the Up or Down buttons on the RAPT device

    STEP 3: While holding the buttons down, plug the RAPT device back in. Keep the two buttons held down while the unit boots up.

    Note: it is quite helpful to have another person assist with this.

    STEP 4: The device will reboot, and also clear NVS. This will reset the unit (so it will forget the current WiFi config and Registration settings unfortunately) but it will also restore it to the last stable firmware condition.

    STEP 5: Once rebooted, you can go through the initial steps required to connect the device to your WiFi network. (See the appropraite Get Started! guide for step by step instructions if required)

    STEP 6: One connected to WiFi, please navigate to Check for OTA Update in the Settings menu and select this. This will download and install the current firmware.

    Please ensure you have a decent, stable WiFi signal before updating, as dropouts during this can cause 'boot loop' issues as experienced.

    STEP 7: This operation may need to be performed a couple of times to be successful. A successful NVS reset will display a Connect this device to the Internet message after booting up. If this does not appear please perform the reset operation again.

    In the unlikely event that an NVS reset does not fix a boot loop issue, we can perform a full reset into recovery mode. This will reset the device back to factory defaults, and restore it to the last verified firmware.

    Recovery mode operates as a bootloader which gives access to settings independant of firmware. This can be useful in some situations such as experiencing issues with your RAPT device due to a corrupt firmware or a problem with a firmware update.

    Typically the avergae user will not need to enter Recovery Mode.

    STEP 1: Enter Recovery Mode

    Unplug the RAPT device, then plug it back in while holding all 4 main buttons down - Up or Down Select Cycle/Back

    Once it boots up, you will see a screen called Recovery Mode Main Menu

    STEP 2: Select option [0] Rollback last OTA update and reset.

    Use the Up or Down buttons to select the required option [0] then select Cycle/Back to do this.

    If successful, the message Rollback to previous firmware worked will be displayed, and the RAPT device will reboot. You may then need to reconnect the RAPT device to your WiFi network and perform an OTA firmware update, then re-register the device to your RAPT account.

    STEP 3: If unsuccessful, the message Rollback is not possible will be displayed, and the unit will stay in Recovery Mode.

    You will need to manually connect the RAPT device to WiFi and update the firmware manually while in Recovery Mode.

    As there is no on screen keyboard, the easiest way to do this is to setup a HotSpot on your phone with a super simple network name and password – such as all capital 'A's for the name and password.

    Thus create a HotSpot network name of AA and a password of AAAAAAAA.

    Use the Up or Down buttons to select option [1] Connect To Wifi.

    Follow the onscreen instructions to enter the SSID and Password on the controller.

    Otherwise use the navigation keys to enter your home WiFi Network SSID and Password manually

    Once connected to the network, the RAPT device will go back to the main Recovery Mode menu. This time, select option [2] Do OTA Update

    This will update the RAPT device firmware. Once this is down, please unplug the RAPT device then plug it back in after 30 seconds. It will now start up properly.

    If you used a custom mobile phone hotspot to connect you will now need to connect the RAPT device to your home WiFi network. Please refer to the online user manual for step by step instructions. The RAPT device will also need to be re-registered to your RAPT account after this.

    In the unlikely event that resetting NVS and entering Recovery Mode does not fix a boot loop issue, please contact KegLand at beer@kegland.com.au or your local retailer for warranty support.

    Symptoms

    Fixing a Boot Loop by resetting NVS (Non Volatile Storage)

    Recovery Mode

    Fixing a Boot Loop by resetting into Recovery Mode

    To Bond a RAPT Bluetooth Thermometers, use the Up or Down buttons to scroll to select the device - displayed as RAPT Temp [Temperature]. Choose Select button to Bond the device, or the Return button to cancel.

    Once Bonded, the device will be visible in the Bonded section of the Bluetooth Menu. To Unbond, select the device with the navigation arrows and choose Select buttont to Unbond the device, or the Return button to cancel.

    You can successfully bond multiple RAPT Bluetooth Thermometers with your RAPT enabled controller in this way. Each RAPT Bluetooth Thermometer has a unique MAC address which is displayed in the Bluetooth settings when the thermometer is powered on.

    The RAPT Bluetooth Thermometer can be set as the controlling temperature sensor of your RAPT Controller. To set the RAPT Bluetooth Thermometer as the controlling temperature sensor follow the instructions below.

    1. Bond the RAPT Bluetooth Thermometer to your RAPT Temperature Controller, RAPT Fermentation Chamber or Gen 4 BrewZilla Controller

    2. Use the Up or Down buttons to scroll to select the Settings menu on the RAPT Temperature Controller, RAPT Fermentation Chamber or Gen 4 BrewZilla Controller

    3. Select Temperature Sensor and choose Select . Use the Up or Down buttons to scroll through the available Bluetooth Bonded devices untilthe desired RAPT Bluetooth Thermometer is selected. Choose Select to confirm the setting of the RAPT Bluetooth Thermometer as the controlling temperature sensor

    Once you have set the RAPT Bluetooth Thermometer as the controller temperature sensor your RAPT Temperature Controller, RAPT Fermentation Chamber or Gen 4 BrewZilla will then cycle the heating or cooling (if applicable) on, according to the temperature measured by the RAPT Bluetooth Thermometer and not by the built-in probe on the RAPT Controller or BrewZilla.

    The RAPT Bluetooth Thermometer can be utilised to achieve a more accurate mash temperature during your brew day.

    To really nail your mash temperature, measure the core temperature of the mash and set the RAPT Bluetooth Thermometer to be the controlling temperature sensor for the BrewZilla.

    When the RAPT Bluetooth Thermometer is set as the controlling temperature sensor the elements will turn On/Off when required based on the set temperature on the controller and the temperature measured by the RAPT Bluetooth Thermometer within the core of the mash.

    This allows a more accurate mash temperature to be maintained and meaning you can nail your recipe, increase the response time for a step mash or mash out and improve efficiency.

    1. Bond the RAPT Bluetooth Thermometer to your BrewZilla Controller

    2. Set the RAPT Bluetooth Thermometer as the controlling temperature sensor

    3. Set your required mash temperature, Sensor Differential and Power on your BrewZilla controller

    4. Insert the probe of the RAPT Bluetooth Thermometer into your mash. IMPORTANT: Use the included top screen to hold the probe in the correct position

    For a comprehensive guide to using your RAPT Bluetooth Thermometer with a RAPT Gen 4 BrewZilla, please refer to Using the RAPT Bluetooth Thermometer and also Advanced Profile Operation

    The RAPT Bluetooth Thermometer is also a useful tool for monitoring the head temperature of your distillation apparatus and subsequently controlling your boiler based on the temperature in the still head and automating the overall distillation process.

    To achieve this simply insert the probe into the thermowell in your distillation apparatus. Then bond your RAPT Bluetooth Thermometer with your Gen 4 BrewZilla and set the thermometer to be the controlling temperature sensor.

    Adjust the set temperature of the Gen 4 BrewZilla to be when you want the distillation to end (for example the temperature that you expect to begin collecting tails). Then once the temperature in the still head hits this shut off temperature the BrewZilla will then turn off the heating elements until the temperature drops below the hysteresis value set on your BrewZilla.

    You may need to adjust the Allowed Sensor Diff. setting in the BrewZilla controller to ensure that the wash in your boiler continues boiling throughout the distillation process.

    The Allowed Sensor Diff. setting in the RAPT Controller is the maximum deviation (differential) from the set point temperature that the built-in temperature probe of the bonded RAPT enabled device is allowed to reach before the heating/cooling is turned off to prevent excessive temperature over/undershoot.

    The heating/cooling of the RAPT Controller will then turn back on based on the hysteresis settings of the controller to increase or decrease the measured temperature until it reaches the desired set point.

    Thus, with a set point temperature of 65°C, and an Allowed Sensor Diff of 5°C (using typical mash temperatures on a BrewZilla as an example), the elements will operate up to 70°C - which is 5°C above the set point.

    However, the elements will shut off when the RAPT Bluetooth Thermometer reaches the set point temperature of 65°C

    As a guide, setting a smaller Allowed Sensor Diff for mainating temperature and a larger Allowed Sensor Diff for increasing the temperature of the mash is a good approach. Refer to Using the RAPT Bluetooth Thermometer and also Advanced Profile Operation for more information.

    More detailed information regarding how the Allowed Sensor Diff. setting works can be found in the video below

    Bluetooth Bonding to a RAPT Device

    Setting the RAPT Bluetooth Thermometer to be the controlling temperature sensor

    Using the RAPT Bluetooth Thermometer to measure and control mash temperature

    Using the RAPT Bluetooth Thermometer to measure and control distillation

    Allowed Sensor Differential

  • Remove the packing (if installed in the column)

  • Install the 1.2mm Outlet Nipple

  • Clean and Assemble the Polyphoenix Air Still Pro

  • Fill the boiler with up to 5L of the wash. NOTE: Do not overfill as this can cause puking, blockages or other issues

  • Attach the Still Head to the Boiler

  • Ensure the Polyphoenix Air Still Pro is on a stable, level surface and has plenty of clearance

  • Place a suitable collection vessel under the Outlet

  • (If using the RAPT Brew App) Select Pot Still Mode from the Air Still Pro Device screen

  • (If using the on board controller) Select Pot Still Mode under Distilling Modes

  • On the on board controller, use Select and the Up and Down buttons to navigate to Start Heating. Use Select to start the heating, which begins the distillation process

  • As the wash comes to a boil, the fan and pump will turn on automatically. Once the wash is boiling, the distillate will start to collect through the Outlet Nipple

  • The first 50ml of the wash will be diverted to the foreshots collection jar. This must be discarded as it potentially contains harmful byproducts of distillation

  • The Polyphoenix Air Still Pro will continue to run until the End Temperature is reached. The ABV of the distillate will drop over this time as the alcohol in the wash is boiled off and distilled. When performing a Stripping Run, it is not necessary to collect cuts or seperate heads, hearts and tails - collect all distilled spirit. This is known as the 'low wines'

  • Once the boiler cuts off, wait until the Polyphoenix Air Still Pro has cooled enough so it can be safely handled, and then proceed to the next step

    1. Discard the spent wash that remains in the boiler. Ensuring the boiler is cool enough to handle, rinse it out - it does not need to be cleaned thoroughly - a good rinse will suffice

    2. Pour the collected low wines into the boiler and dilute to at least 40% ABV or less. Ensure the boiler is filled to no higher than the MAX level indicator

    3. Attach the Still Head to the Boiler

    4. Install the Large Spiral Prismatic Packing in the column by removing the column cap and gin basket and carefully pouring the SPP in

    5. Install the 0.3mm Outlet Nipple. NOTE: The 0.5mm Outlet Nipple can also be used. This will speed up the run but drop the purity to approximately 90%. For the purest and best results, the 0.3mm Outlet Nipple is recommended

    6. Ensure the Polyphoenix Air Still Pro is on a stable, level surface and has plenty of clearance

    7. Place a suitable collection vessel under the Outlet

    8. (If using the RAPT Brew App) Select Reflux Still Mode from the Air Still Pro Device screen

    9. (If using the on board controller) Select Reflux Still Mode under Distilling Modes

    10. On the on board controller, use Select and the Up and Down buttons to navigate to Start Heating. Use Select to start the heating, which begins the distillation process.

    11. As the wash comes to a boil, the fan and pump will turn on automatically. Once the wash is boiling, the distillate will start to collect through the Outlet Nipple.

    12. The first 50ml of the wash will be diverted to the foreshots collection jar. This must be discarded as it potentially contains harmful byproducts of distillation

    13. The Polyphoenix Air Still Pro will continue to run until the End Temperature is reached. During a reflux run, only pure ethanol of up to 95% will be produced. The resulting spirit can then be diluted and as desired

    14. Once the Polyphoenix Air Still Pro has cooled enough so it can be safely handled, so it is ready for the next run. Cleaning as soon as possible after use will help avoid off flavours or other issues

    A typical Reflux (Spirit) Run will take up to approximately 4 hours with a 5L wash

    Reflux Still Mode

    Stripping Run

    Spirit Run

    Spirit Run

    You will then need a 3" TC Clamp and Beaded Seal to connect to a 3" TC column or reducer if using with a column that is not a 3" Tri Clover.

    The PolyPhoenix Air Still Lid Adapter is a perfect fit for other PolyPhoenix columns.

    Azeotropic Distillation

    1 x KL27434 35L BrewZilla or KL07252 35L DigiBoil

    1 x KL41720 35L x 3 Inch TC PolyPhoenix Distillation Lid

    4 x KL36979 PolyPhoenix - Straight Extension - PPSU 3 Inch TC 5 x KL25799 3 Inch TC Clamp - 3 Segments

    4 x KL25805 3 Inch TC Beaded Seal - Silicone

    1 x KL28868 3 Inch TC Stainless Mesh Screen PTFE (Teflon & 7 mesh)

    8 x KL39567 Quick Swivel Connector 1/2' x Stainless Steel End Cap (18mm)

    4 x KL32704

    Pot Distillation

    1 x KL27434 or KL07252

    1 x KL41720

    2 x KL36979 3 x KL25799

    3 x KL25805

    4 x KL39567

    Optional - add up to 2 x KL36986

    Bubble Capper Column

    1 x KL27434 or KL07252

    1 x KL41720

    3 x KL39666 1 x KL25799

    1 x KL25805

    1 x KL37921

    To power the external boiler, it can be plugged in as normal. However, this means that the PolyPhoenix Air Still Pro cannot automate the run as power will not be shut off automatically when the End Temperature is reached.

    It is recommended to use a Male IEC to 3 pin mains adapter so that the boiler can be powered by the IEC out of the PolyPhoenix Air Still Pro. The boiler will then be supplied power by the PolyPhoenix Air Still Pro and thus will automatically turn off when the End Temperature is reached.

    The PolyPhoenix Air Still Pro Head has a maximum power handling of up to 600W

    If this is exceeded then there will likely be leaking from the Still Head, the Ethanol Sensor can be tripped or the Relief Valve may vent.

    The actual power output that can be used with an external boiler will vary depending on a number of circumstances, to account for environmental factors and losses.

    Power will be 'lost' before reaching the condenser through factors including but not limited to:

    • Boiler insulation or lack thereof (such as a neoprene jacket)

    • Height of column

    • Use of packing or bubble plates in the column

    • Size of wash proportionate to the boiler

    • Ambient temperature and conditions

    This means that generally more power will need to be used in order to achieve a good boil and distillation run. However, should any leaks, vapour loss or other similar symptoms occur, this is a very strong indication that too much power is being used.

    Using a 2400W Power Station 240V G2 - Power Controller) allows for fine power control to most 10amp boilers and is recommended.

    When using a 35L Digiboil or 35L BrewZilla with a neoprene jacket (to prevent losses through the boiler wall) then you will generally get a good result with using just the 500W element. However, the run may be slower as a result. With a 65L Digiboil or BrewZilla the 1000w element is generally the best option provided that no jacket is fitted to the boiler. This may be too much power depending on other factors as above.

    PolyPhoenix Air Still - Lid Adaptor x 3" TC

    Recommended Configurations

    Power Control with External Boiler

    Maximum Power Handling - External Boiler

    Whenever the glycol chiller is operating and cooling the reservoir the pumps should be operating to keep the liquid in the reservoir agitated and avoid ice formation

    Replace propylene glycol solution every 12 months to avoid potential damage to pumps, lines or reservoir

    1. Let the glycol chiller sit for at least 24 hours after delivery or after sitting on its side before turning the unit on

    2. Ensure there is adequate ventilation (at least 100mm on each side of the glycol chiller, excluding the front)

    3. Check for any signs of damage which may have occurred during shipping

    Before assembly, fill the glycol reservoir with at least 5L of water. Once filled, inspect the unit for leaks. If any leaks are located check that the drain port (located under the unit at the front) is secure.

    Refer below for a video setup guide for the RAPT Bluetooth Glycol Chiller

    1

    Install the Return Line JoinTech fittings

    Install 2 x male JoinTech fittings in the return sockets (marked with a red dot) using the supplied washers and nut

    Locate the two red Return Lines. These are pre-fitted with a barb with 1/2" thread. Thread these onto the male thread of the JoinTech as shown

    The nuts can be tightened by hand or with a wrench. As they are plastic fittings be careful to not overtighten

    2

    Install the Outlet Line JoinTech fittings

    Install 2 x male JoinTech fittings in the outlet sockets (marked with a blue dot) using the supplied washers and nut

    Thread one of the supplied 1/2" thread barb onto each JoinTech once installed, as shown

    Push one end of each of the blue Dual Outlet tubing over the barbs and secure each end of the blue Outlet tubing with one of the supplied hose clamps

    The nuts can be tightened by hand or with a wrench. As they are plastic fittings be careful to not overtighten

    3

    Identify the inlet and the outlet of the supplied submersible pump

    Connect the blue Outlet line to the outlet barb of the pump. Secure the connection with the included hose clamp as shown

    4

    On the left hand side of the RAPT Glycol Bluetooth Chiller is a cutout to allow for neat cable routing for the power lead of the submersible pump

    Lift the lid of the chiller. This exposes two screws that secure the top in place

    Remove each screw with a Phillips head screwdriver

    Lift the top lid carefully to allow the submersible pump lead to be routed to the left hand side of the RAPT Glycol Bluetooth Chiller as shown

    The RAPT Bluetooth Glycol Chiller is now assembled and ready to connect to a controller and fermenter

    Before Installation

    What's Included

    Assembly

    You can select to view Charts in order to see a visual representation of the keg level over time

    The Setup button allows you to choose the Mode for the RAPT Laser Level Sensor

    The RAPT Laser Level Sensor has 4 modes of operation. The selected mode can have a significant effect on battery life. To see the Mode Indicators, press the Power button on the RAPT Laser Level Sensor once. The current mode is also displayed in the Setup option of the RAPT Laser Level Sensor Device screen in the RAPT Brew App.

    This is the default mode. In Smart Mode, the RAPT Laser Level Sensor will broadcast a Bluetooth signal frequently enough for the RAPT Brew App to detect it. If you will be using the RAPT Laser Level Sensor in conjunction with the RAPT Brew App instead of bonded to the RAPT Kegerator Screen Board or another RAPT Bluetooth Device, then Smart Mode should be selected

    In Ultra Low Energy Mode, the RAPT Kegerator Screen Board will not broadcast a Bluetooth signal with enough frequency to be picked up by your phone. It must be bonded to the RAPT Kegerator Screen Board or another RAPT Bluetooth Device before Ultra Low Energy Mode is selected.

    Ultra Low Energy Mode will dramatically increase battery life.

    Important Note: The only way to exit Ultra Low Energy Mode is by physically selecting a different mode on the RAPT Laser Level Sensor

    Session Mode cannot be manually selected. Session Mode will be entered automatically if the RAPT Kegerator Screen Board or another RAPT Bluetooth Device, detects a volume change in line with a frequent decrease in volume of the keg. Session Mode will end automatically once the volume of the keg is detected to drop less frequently.

    Live Stream mode can be manually toggled using the Live Stream button in the RAPT Brew App (Pro subscription only)

    Live Stream mode will continuously broadcast telemetry until toggled off or if the RAPT Laser Level Sensor. This can be useful for filling kegs or other activities which require real time telemetry.

    The LED on the top of the RAPT Laser Level Sensor indicate the operational status of the device. The LED is not illuminated in normal use unless a button is pushed or the RAPT Laser Level Sensor sends telemetry or receives data (such as a firmware update).

    LED Colour
    LED State
    Mode

    Green

    3 fast flashes

    Powering up

    Red

    3 fast flashes

    Powering down

    To see the Mode Indicators, press the Power button once

    LED Colour
    LED State
    Mode

    Purple

    1 Blink

    Not registered

    Green

    1 Blink

    Registered | Low Power Mode

    Turn RAPT Laser Level Sensor on or off: hold the Power button until three fast red or green LED flashes are displayed. Green indicates the device is booting up. Red indicates the device is powering off

    Enter Bluetooth Pairing mode: When the RAPT Laser Level Sensor is powered on, hold the Power button until the LED blinks blue

    Display current Mode: Press the Power button once (while the device is on)

    Take Reading and send Telemetry: Press the Bluetooth button once. NOTE: Telemetry will not be received unless the device is Registered

    Factory Reset: Click and hold Power button then click and hold Bluetooth button. Hold both buttons until the LED blinks red several times

    RAPT Brew app

    Buttons and LED Indicator

    Modes

    Smart Mode

    Ultra Low Energy Mode

    Session Mode

    Live Stream Mode

    RAPT Laser Level Sensor LED Indicators

    Operation Indicators

    Mode Indicators

    Operation

    Plug in USB-C cord

    Install Board into housing

    Calibrate Pill

    Calibration
    Standard
    Advanced
    Custom
    Correct order for weight and spacers | Wireless Upgrade Kit
    Correctly Installed | Wireless Charging Kit
    USB-C Socket | Wireless Charging Kit

    Recovery Mode

    Fixing a Boot Loop by resetting into Recovery Mode

    beer@kegland.com.au

    Recovery Mode

    Fixing a Boot Loop by resetting into Recovery Mode

    beer@kegland.com.au

    Also included:

    Included Outlet Nipples

    Assembly

    Relief Valve

    Large Spiral Prismatic Packing 7mm (OD) x 3.6mm

    Creating An Equipment Profile

    RAPT Portal | Creating An Equipment Profile

    Creating an Equipment Profile

    If the brewing equipment you use is not in the RAPT database, it is quite easy to add a suitable Equipment Profile from scratch.

    To add an Equipment Profile, select the Add button in the top left.

    The select the BLANK PROFILE option.

    This will open the Equipment Profile editing screen. This is arranged in different sections. To create a profile, work through section by section to fill out all the relevant profile information.

    Details

    Name: The name of the Equipment Profile

    Boil Time (mins): Enter the typical boil time. This can be changed directly in the recipe builder as well, irrespective of equipment profile. This would normally be 60 minutes

    Description: A brief description of the equipment (optional)

    Batch Volume (Fermenter): Choose the final Batch Volume in the fermenter. This is the post boil volume after kettle losses, not the packaging volume (which is fermenter volume less trub losses etc)

    Boil Off (16.4% - L/hour): This is the volume loss during the boil. Accurately entering this figure allows the system to better calculate volumes and gravity

    Trub/Chiller Loss: This is the loss of wort in the kettle, before transferring to the fermenter (or No Chill cube). This allows for loss due to trub or hop absorbtion (for example)

    Mash Tun Deadspace: This is recoverable deadspace. That is, wort in the kettler that is below the malt pipe (in a single vessel system such as a BrewZilla). This is important to correctly calculate water volumes.

    Mash Tun Loss: This is unrecoverable loss in the kettler or single vessel brewing system. For example, this figure allows for wort that cannot be transferred from the kettle to the femrnter. This should be 0 in most well designed brewing systems

    HLT Deadspace: This allows for deadspace or non transferrable volume in your HLT (Hot Liquor Tank). If any sparge water is left behind in your HLT account for that here

    Fermenter Top-Up: If you peform partial mashes or top up the fermenter volume for any reason (for example, a high gravity beer that will not otherwise fit in the breweing system). This would normally be left blank or set to 0

    Fermenter Loss: Loss due to trub, hops etc in the fermenter before packaging. This is used to calculate final packaging volume

    Pre-Boil Volume: XX L Post-Boil Volume: XX L Packaging Volume: XX L

    These figures are derived from the Equipment Profile. The Post-Boil Volume is the kettle volume allowing for expansion due to temperature (see )

    Brewhouse Efficiency (%): Brewhouse efficiency is the effieciency of the whole system, allowing for mashh efficiency, sugar conversion, losss etc. This is derived from the Equipment Profile and the Mash Efficiency.

    Mash Efficiency (%): This is the efficiency of the mash conversion - the percentage of sugars converted during the mash process. Pre-Boil gravity will be calculated from this. NOTE: Mash efficiency can change from brew to brew as it is affected by factors such as grain bill size, grain milling, wheat or oats etc in the grist. A well setup system should have mash effieiciency in the 70-80% range. Higher or lower than this is not abnormal however.

    Hop Utilisation Multiplier (%): This will generally be 100% to calculate the IBUs of bittering hops correctly.

    Calculate Aroma Hop Utilisation: This affects the IBU calculations for Aroma (whirlpool) hops. Hop utilisation drops as the temeprature drops, therefore less bitterness is acheived at lower temperatures. When is this active, the entered Hopstand Temperature will be used to calculate Whirlpool Hop ustilisation.

    Aroma Hop Utilisation (%): This number is only used if Calculate Aroma Hop Utilisation is Off

    Hopstand Temperature (°C): Enter the temperature you perform a Hop Stand/Whirlpool at - this allows for better calulation of IBUs from whirlpool hops

    Whirlpool/No-Chill Time (mins): (Optional) Enter the time you normally whirlpool for. If left blank this can be set in the recipe.

    Boil Temperature (°C): This would normally be 100°C unless you brew at an altitude significantly above sea level. Or in a submarine.

    Cooling Shrinkage / Boil Expansion (%): Default 4%. This allows for expansion of wort/liquid when hot. If this is set, the Post-Boil volume will allow for expansion, making it easier to see if you have hit your target. This is best left at default.

    Grain Absorption Rate (L/kg): This is the volume of wort absorbed by the grain during the mash. This can change depending on brewing system and grain bill. A starting value of 0.8-1.2L/kg is typical for most single vessel breweries

    Water / Grain Ratio (L/kg): This is the water to grain ratio for the mash. It will determine the volume of strike water for the mash (adjusted by ). Typically a water/grain ratio of between 3 - 3.5 L/kg is normal.

    Setting Mash Volume Limits will force the system to recalculate mash and sparge volumes based on the limits. This is useful if the volume of grain and mash water for a particular recipe would exceed the volume of your brewery. Seting limts will automatically adjust for this.

    Include Grain Volume in Mash Limits: This should generally be left active. When active, the Mash limits include both water and grain which is typical for most brewing systems. The minimum and maximum mash volumes then allow for grain as well.

    Mash Volume Min: The minimum volume you can brew with in your system. If your brew is less than this, then this will be calculated by decreasing sparge volume to increase kettle volume

    Mash Volume Max: The maximum volume you can brew with in your system. If your brew is greater than this, then this will be calculated by increasing sparge volume to decrease kettle volume

    This will normally be left blank. If you have limited volume in your HLT then these limits can set such that more water will be used for the mash and less for the sparge (where possible)

    Sparge Volume Min: Minimum volume in HLT (to safely cover the heating element, for example)

    Sparge Volume Max: Maximum volume in HLT

    Overflow Target: This can be set to transfer excess (overflow) sparge volumes to either Top Up (Boil) (post boil top up water ) or the Mash (only applies if total volume is less than the )

    HLT Volume Min: Minimum volume in HLT (to safely cover the heating element, for example) - optional

    HLT Volume Max: Set this if the maximum HLT volume is different to the Sparge Volume Max for any reason - optional

    This will calculate Strike Water Temperature when toggled on

    Enter the desired Sparge Water Temperature (typically 75-80°C)

    We recommend that all brewers measure several brews when using the RAPT Portal recipe brewer. You can then use the actual numbers to 'tweak' the profile used based on real world data.

    This will acheive a number of positives.

    1. You will get a more accurate and up to date profile that better represents your brewing style. For example, if you tend to brew stronger than average beers we would expect brewhouse efficiency to drop a bit.

    2. You can identify and track actual losses and potentially uncover ways to improve or streamline your brew day.

    3. You may identify issues that need to be rectified - for example, if you consistently get lower than expected efficiency your grain crush or thermostat may need to be dialled in, or it may drive you to experiment with (which can have a very positive effect when all grain brewing!)

    Water Chemistry

    RAPT Portal | Water Chemistry

    Water Chemistry is optional, but can be a great way to really brew the best possible beers.

    Many brewers will not use Brewing Salts to adjust their water, and it is not always necessary to create great beer. However, for advanaced brewers or brewers that wish to adjust their brewing water profile there is a powerful and simple to use water calculator in the Editor screen. This is hidden by default - simply select the dropdown arrow to open the Water Chemistry Calculator.

    To get the best possible brews, familiarising yourself with and using brewing salts to adjust the water chemisty is a way to really get the best possible beers!

    There is a great primer on

    A Brewing Salts starter kit is also

    To use the Water Chemistry Calculator you need to know and input your

    Operation & Filling

    RAPT Can & Bottle Filler | Operation & Filling Guide

    When not in use disconnect the RAPT Can and Bottle Filler from the gas supply to prevent the risk of gas leaking to atmosphere

    When not in use disconnect the power supply, clean the liquid and gas tubes out thoroughly to prevent mould

    Only use 24V power supply that comes with the unit. DO NOT attempt to use other power supplies that are rated to a different voltage


    The RAPT Can & Bottle Filler uses advanced pressure sensing to determine the fill level.

    The device measures the back-pressure inside the gas purge tube. As liquid rises in the vessel, it creates a specific pressure change within the tube. The RAPT software calculates this pressure in real-time to determine the exact height of the liquid, ensuring a consistent fill height every time, regardless of the vessel shape.


    Dashboard

    RAPT Portal | Dashboard

    The Dashboard is the homepage for your RAPT devices.

    From the Dashboard, you can view and manually control your registered devices or start a pre-programmed automated profile session (see ).

    In the top left corner the '+REGISTER DEVICE' dropdown will allow you to add RAPT devices (, , , or ), or any other External (non-RAPT) device if you have a .

    Not all registered devices are shown on the Dashboard by default. To see all your registered devices, navigate to the . From there, you can pin devices to your Dashboard.

    If you cannot see a registered RAPT device in the Dashboard, please ensure it is Pinned in the .

    Unit Upgrades & Enhancements

    RAPT Can & Bottle Filler | Unit Upgrades

    We are constantly innovating to improve your experience. To find the specific upgrade you’re looking for, simply scroll down or use the quick-jump menu on the right. →

    Adding the Instant Read Water Resistant Probe allows you to monitor real-time temperatures as you fill. Since temperature is the most critical factor in CO₂ stability, this upgrade helps you make immediate adjustments if your liquid warms up and causes foaming.

    1

    To access the internal housing, you must first remove the adjustable platform.

    Setup & Operation

    KL50555 RAPT Bluetooth Glycol Chiller | Setup & Operation

    The RAPT Bluetooth Glycol Chiller can be operated with either just water in the reservoir or both water and glycol to reduce the freezing point of water.

    For fermentation control, a glycol mix is greatly preferred as the cooling power of the RAPT Bluetooth Glycol Chiller will be much higher than if used with water alone. This is because the glycol lowers the freezing point so the reservoir can be set to -5°C or lower (depending on ambient, the water/glycol mix and other factors)

    IMPORTANT: If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir below 2°C

    Fill the reservoir to the indicated level with water or a water/glycol mix. The RAPT Bluetooth Glycol Chiller holds approximately 5.75L when filled to capacity

    if the reservoir is filled with water set the reservoir temperature controller to 2°C. If using glycol solution the reservoir temperature can be set below 2°C according to the table below.

    Fermenter Setup

    KL50555 RAPT Bluetooth Glycol Chiller | Fermenter Setup

    The RAPT Bluetooth Glycol Chiller is slightly different to many glycol chillers on the market. It is designed as a compact and powerful glycol chiller. It has built-in reservoir temperature control. However, the included pump is designed to be controlled separately by either an external Temperature Controller (such as a RAPT Temperature Controller) or ideally in conjunction with a RAPT Bluetooth Glycol Controller.

    It can also be used manually using only the built in reservoir temperature control

    The RAPT Bluetooth Glycol Chiller comes as standard with Male JoinTech fittings. These are ideal for glycol setups as they are a dry break when disconnected.

    To connect tubing to the RAPT Bluetooth Glycol Chiller you will need KL41102 and suitable tubing.

    Insulated tubing such as or Glycol Insulation Hose - 2m Roll x 12mm ID x 16mm OD is preferred for a glycol setup as it is important to minimise thermal losses in the system.

    Setting up Bluetooth Bonding and Pairing with a RAPT device
    Spiral Prismatic Packing SPP (500G) 7mm (OD) x 3.6mm (Height) (Wire 0.4mm)
    35L BrewZilla
    35L DigiBoil
    35L x 3 Inch TC PolyPhoenix Distillation Lid
    PolyPhoenix - Straight Extension - PPSU 3 Inch TC
    3 Inch TC Clamp - 3 Segments
    3 Inch TC Beaded Seal - Silicone
    Quick Swivel Connector 1/2' x Stainless Steel End Cap (18mm)
    PolyPhoenix - Botanicals Basket - 3 Inch TC
    35L BrewZilla
    35L DigiBoil
    35L x 3 Inch TC PolyPhoenix Distillation Lid
    PolyPhoenix - Straight Bubble Capper Kit - PPSU 3 Inch TC
    3 Inch TC Clamp - 3 Segments
    3 Inch TC Beaded Seal - Silicone
    PolyPhoenix - Copper U-Bend with Silicone Tube

    Purple

    Steady

    Not configured or registered

    Blue

    Blinking

    Bluetooth Pairing Mode

    Blue

    Very fast blinks

    Firmware update or large data transmission

    Green

    2 Blinks

    Registered | Smart Mode

    Green

    3 Blinks

    Registered | Session Mode

    Green

    4 Blinks

    Registered | Live Stream Mode

    Volumes

    Efficiency

    Advanced

    Boil Temperature

    Mash / Sparge Water

    Mash Volume Limits

    Sparge Volume Limits

    HLT Volume Limits

    Strike Water Temperature

    Sparge Temperature (°C)

    Boil Temperature
    Mash Volume Limits
    Mash Volume Max
    Water Chemistry
    Bond RAPT Pill with RAPT Fermentation Chamber or Temperature Controller
    Bond RAPT Pill with RAPT Fermentation Chamber or Temperature Controller
    Pill Wireless Charging Installation Guide
    .

    Typically your water provider will have the required information on their website.

    Once you have input the correct data, remember to check the Default and the Source Water boxes.

    Adjusting Water Chemistry is normally the final step when creating or amending a recipe. In part, this is because as well as the chemical makeup of the water, the grain used will also have a significant effect on the water chemistry. This is automatically calculated by the RAPT Water Chemistry Calculator.

    The easiest way to use Water Chemistry is by using the built in profiles. First, you need to input and select your Deault Water Source Profile

    If you do not have an accurate Source Profile then the Water Chemistry Calculator may not give accurate results.

    Once the recipe is finalised, click the arrow to display the Water Chemistry Calcultor. We want to work through this step by step for the best and easiest result. While it may look quite complex, there is a lot of automation built in to make this quite easy to use.

    You will see that the selected malts for your recipe have been automatically added to the Water Chemistry Calculator.

    Each grain will also have a malt type assigned. Check that this is correct as the type of grain (base, raosted, crystal etc) can have an effect on the estimated pH level. If eny of these are not correct select the correct type of malt from the drop down menu.

    This is pre-populated based on the recipe as entered. These values can be manually amended - for example, you may decide to do a no sparge brew day.

    The currectly selected Default Source Water Profile will be selected here. The displayed values will reflect this profile. If you wish to change the source profile click the Details button to bring up a menu of currently available Source Water Profiles.

    To calculate the water adjustments for your recipe, click the Details button in the Target Profile section. This will bring up a list of suggested water profiles for various styles of beer. Select the target profile that best suits the current recipe.

    For example, if you are brewing a Pale Alew you would select Pale Ale as your Target Profile. Not all beer styles are represented so in some cases you will need to select a Target profile that best matches your recipe.

    For example, for a Begian Dubbel you might select the Balanced Target Profile or the Amber Strong Balanced profile - experimenting with different water profiles can be a great way to make subtle improvmednts or changes to your beers!

    Once you have selected the Source Water Profile and the Target Water Profile it is time to calculate the salt additons for your recipe. This is performed in the Additions section.

    Before we do this, you need to select which Brewing Salt additions you have to hand. The typically used Brewing Salts are listed with a toggle for Mash and a toggle for Sparge. Before calculating trhe salt additions, go down the list and select the Brewing Salts you wish to use ands whether you will modify the Mash water, the Sparge water or both. You do not need to select all the Salt Additions.

    A typically Brewing Salts kit for homebrewers might include some or all of:

    • Gypsum (Calcium Sulfate) CaSO4 x 2H2O

    • Calcium Chloride (dihydrate) CaCl2 x 2H2O

    • Epsom Salt (Magnesium Sulfate) MgS04 x 7H2O

    • Slaked Lime (Calcium Hydroxide) Ca(OH)2

    • Baking Soda (Sodium Bicarbonate) NaHCO3

    Select the salts you wish to use for brewing from the list, and toggle these on for mash and/or sparge as desired. Generally Mash would always be enabled as this is the most important water profile to adjust.

    In the above example, we will only be calculating Gypsum, Calcium Chloride and Epsom Salt additions for the mash.

    Once these have been selected your choices will be remembered and saved for subsequent recipes so that you do not need to toggle these every time.

    Now you have your Source Water Profile, your Target Water Profile and your Additions selected, simply hit the Calculate Additions button!

    The Water Chemistry Calculator will calculate the correct salt additions to best emulate the selected Target Water Profile based on the Source Water Profile and display the correct salt additions.

    In this example the Source Water Profile is Reverse Osmosis (RO) water, the Target Profile is Hazy IPA. Once the calculations have been made we need to add 3.11g Gypsum, 7.77g Calcium Chloride and 3.11g Magnesium to the mash water to acheive the desired water profile.

    To use this information, whe preparing the strike water for brewing carefully weigh out and add the salt additions to the strike water. It is best to do this well before adding the grains as this allows time for the chemicals to fully dissolve.

    NOTE: When a Salts field is toggled n, the salt additions will be automatically calculated. For Salt Additions that are not toggled on, you can enter a valuein that field.

    This value will be accounted for when the Salt Additions are calculated.

    For example, you might want to add a pre-determined amount of Sodium Chloride (if brewing a Gose, for example), but still use the calculator for the other brewing salts.

    Simply enter the amount of Sodium Chloride in the text box, then hit Calculate. The correct Salts will be calculated allowing for the entered quantity of Sodium Chloride

    Once the Water Chemistry calculations have been performed, the Acid Additions (Mash) section of the Water Chemistry Calculator will be unlocked. Mashing in the correct pH range can help acheive the desired flavour profile and increase brewhouse efficiency through better conversion.

    The ideal mash pH range for most beers is between 5.2 - 5.5pH

    The calculator will account for the Water Source, the salt additions (as calculated) and also the grain bill. Ensure that the type of malt is correct in the Fermentables section of the calculator, as this will have quite an effect on the acid calculations.

    The current pH adjustment will be displayed here - this is the effect on the mash pH from the Water Source Profile and the grain bill.

    Below this we have the currently calculated Mash pH with a breakdown of the Mash, Sparge and Total water pH, with a breakdown of the calculations. This is the unadjusted pH of the mash

    To calculate the required acid addition, choose your acid type (Lactic or Phosphoric) and set the concentration (default 88%) to match the strength of the acid.

    Enter the amount of acid to be added in mLs and hit the Calculate button.

    Both the change in pH and the Calculated Mash pH will change to reflect the acid addition. This can be readjusted as required - simply enter a different value and re-calculate.

    In most cases it will not be necessary to increase the mash pH as for most beers the mash pH will be higher than desired.

    However, if the grain bill has a large amount of dark or roasted malts, then it may be necessary to use Baking Soda (Sodium Bicarbonate) NaHCO3 to raise the pH.

    To calculate how much Baking Soda is required to raise the pH level of a dark mash, then simply perform the water calculations as normal. Once this is done trhen manually enter the required amount of Baking Soda (Sodium Bicarbonate) NaHCO3 in the Additions section of the Water Chemistry Calculator. Do not toggle this as we will be entering this manually.

    Once the necessary amount of Baking Soda has been added select the Calculate Additions button again. This will recalculate both the brewing salts addtions and the mash pH, adjusted by the Baking Soda addition. If necessary, change the amount of Baking Soda and recalculate until the desired pH is reached.

    using Brewing Salts here
    available here

    Fermentables

    Volumes

    Source Profile

    Target Profile

    Additions

    Acid Additions (Mash)

    Increasing pH

    Source Water Profile

    The RAPT Can & Bottle Filler comes with pre-defined Fill Presets stored in the system. These can be accessed through the on-screen menu to select the vessel type best suited to your current application.

    When first setting up your unit, we recommend adjusting these presets to match your specific cans or bottles perfectly.

    Manual presets are the quickest way to calibrate a fill level. This is done by measuring the distance between the bottom of the gas purge tube and the desired fill line (the top of the container).

    1. Position the vessel: Place the container you intend to fill into the fill position.

    2. Mark the fill line: On the gas fill tube, mark the point where you want the unit to stop filling (typically the top of the can/bottle).

    3. Measure: Measure the distance from the bottom of the gas purge tube to the mark you just made.

    4. Edit Preset: On the device, navigate to:

      Menu > Fill Presets > [Select the Preset to Edit]

    5. Adjust Height: Select Fill Height and press Select .

    6. Save: Input your measurement and press Enter to save.

    Automatic presets offer a more precise calibration, especially useful for bottles where liquid displacement needs to be taken into account for an exact headspace.

    Note: System Calibration must be completed before creating automatic presets.

    1. Purge the line: Navigate to Menu > Manual Fill. Hold the Up and Down simultaneously to purge the gas line.

    2. Pre-fill: Manually fill your container to your exact desired level (account for the volume that will remain once the filler is removed).

    3. Position: Place this pre-filled container into the fill position.

    4. Edit Preset: Navigate to:

      Menu > Fill Presets > [Select the Preset to Edit]

    5. Select Height: Select Fill Height and press Select .

    6. Auto-Calibrate: Press the FILL button (the button with the green light). The unit will automatically detect the fill height.

    7. Save: Press Select to save the new height to the preset.

    "On-the-Fly" Adjustments

    If you need to make a minor adjustment during a production run without changing your permanent settings, use the Up or Down buttons on the display to adjust the Offset.

    • When to use: Use this if the purge tube is accidentally moved or if environmental factors are causing slight fill variations.

    • Important: Offset values are temporary. If you find a preset is consistently over-filling or under-filling, you should permanently update the measurement in the Fill Presets menu.


    If you are experiencing excessive foam, check these three factors:

    1. Tube Depth: Ensure the stainless fill tubes reach the bottom of your vessel.

      • Adjustment A: Slide the stainless tubes up or down within their clips.

      • Adjustment B: Loosen the wing nuts on the side of the unit to raise or lower the entire platform.

    1. Temperature: Keep your keg as cold as possible (0°C – 2°C) without freezing. Warm liquid releases CO₂ much faster. Purge the line of warm liquid prior to a packaging run.

    2. Line Length: Ensure you have adequate liquid line length (typically 1.5m to 3m of 4mm ID beer line) between your keg and the RAPT filler. This creates "line resistance," which naturally slows the liquid down before it reaches the vessel. If you see large bubbles forming the moment the liquid hits the bottom of the can, your flow is too fast.

    3. Pressure Management: Reduce your dispensing pressure at the keg regulator to the minimum required to move the liquid. Always remember to purge the keg headspace after dropping the pressure.


    1

    Sanitise the System

    To ensure your beverage remains shelf-stable, always sanitise the unit before use.

    • Internals: Run a sanitizer solution (we recommend StellarSan) through the liquid lines, tubes, and connections.

    • Externals: Spray the exterior of the fill and purge tubes with a surface sanitizer (we recommend Super Kill Ethyl-Sanitizer).

    • Contact Time: Allow at least 2 minutes of contact time with before proceeding.

    2
    • Beverage: Connect your transfer line from the Yellow Carbonation Cap to the pressure vessel (keg) or pump.

    • Gas: Connect your CO2 gas line to the Red Carbonation Cap on the unit.

    3

    Before filling your first vessel, you must clear the sanitiser and "prime" the system with your beverage.

    • Press and hold the Pinch Valve button manually.

    • Run the beverage through until the lines are fully primed with the filling liquid.

    4
    • Press the Cycle/Back button until the preset name at the top of the screen is highlighted.

    • Use the Up or Down buttons to scroll through your saved presets.

    5

    Place your vessel in the fill position and press the FILL button (the one with the green light). The unit will automatically execute the following sequence:

    [Purge] > [Wait] > [Filling]


    • Fill Count: The total number of successful fills completed during the current session.

    • CPM (Cans Per Minute): Your real-time production speed, calculated based on the frequency of completed fills.

    • AFT (Average Fill Time): The average duration (in seconds) required to complete a single fill cycle during the current session.

    If you wish to clear these figures (e.g., when starting a new batch or changing vessel sizes):

    1. Use the menu to hover over the specific figure you wish to reset.

    2. Hold down either the Up or Down button for 3 seconds.

    3. The value will return to zero.


    How the Unit Measures Fill Levels

    Units of measurement - RAPT Can & Bottle Filler

    Fill Presets

    Manual Presets

    Automatic Presets

    Offsets

    Minimising Foaming

    Filling process

    Production Monitoring Terms

    How to Reset Data

    Once a device has been added to the RAPT Portal, in the Dashboard each device will have a graph and control panel (control options vary by device).

    TIME TRAVEL (Only available when a profile is running) This allows 'time travel' - you can choose to advance to another profile step, or revert to a previous step. You can select any Profile Step and skip to it right away. Simply highlight the desired Profile Step from the dropdown and select Accelerate to 88mph.

    Accelerate to 88mph!

    Play/Stop allows you to commence a saved profile from either the user’s own profiles or from one of the global profiles which have been created by experienced brewers. When a Profile is started on a RAPT device, the graph will only display telemetry from the start of the profile.

    VIEW displays the temperature profile and superimposes data for compressor/heating/auxiliary utilisation and signal strength with respect to the specified dates in the boxes below the graph. NB the data for all parameters (except for temperature) is located on the vertical axis to the right of the graph.

    The View button opens the graph for the respective device with additional display options such as Battery, Compressor Utilisation, Heater Utilisation (varies by device). These options can be toggled on or off. A specific date range to be displayed can also be selected, or the graph can be zoomed in using the timeline at the base of the graph.

    EDIT allows the user to edit the name of the device, the Customer Use (from a dropdown) and/or which devices are paired (options vary by device)

    • DETAILS

      You can change the name of your RAPT device, see the MAC address, select the Customer Use from a dropdown and toggle whether the devce is visible on the Dashboard (options may vary depending on device)

    • SETTINGS

      This allows certain onboard settings to be adjusted through the RAPT Portal (such as hysteresis, fan, compressor delay, telemetry frequency etc). The available Settings options will vary by device

    • TROUBLESHOOTING

      This resets the device authentication and should only be used if you need to re-register the RAPT device to the RAPT Portal

    • PAIRED DEVICE (RAPT Pills only) Select a Bluetooth capable RAPT device such as a Fermentation Chamber to Pair your Bluetooth enabled RAPT Pill with. Pairing a Pill with a RAPT device will then show the Paired Pill's telemetry on the telemetry display for the Paired device. This is a visual display in the RAPT Portal only - a Paired Pill is not selected as the Temperature Sensor for that device.

    Remove from Dashboard Selecting this will remove the RAPT device from the Dashboard. This does not remove it from the RAPT Portal or un-register the device. It can be Pinned again at any time through the Devices tab

    Show/Hide closes or opens the graph and information for each device. This can be useful if you have several RAPT devices in the Dashboard but only wish to view one or two of them

    Move allows the Devices in the Dashboard to be arranged by dragging each device up or down as desired. This allows you to re-order each RAPT device in the Dashboard easily

    Export (Only available in the detailed graph) This will export an Excel file of current telemetry data

    You can choose how the available telemetry is displayed for each RAPT device in the dashboard with the following buttons (default view is Information)

    MANUAL CONTROL This displays the Manual Control options for the RAPT device. NOTE: This is device dependant - not all RAPT devices can be remote controlelr through the RAPT Portal

    INFORMATION This displays current setpoint temperature target, gravity, temperature and ABV (display is device specific and will vary)

    DIAGNOSTICS This displays information such as the number of compressor or heating relay starts. current device firmware, WiFi Signal Strength and last received telemetry (information is device specific and will vary)

    PROFILE SESSIONS This displays a list of completed Profile Sessions (where available). You can view previous and active Profiles and Profile Sessions. Both active and past Profiles and Profile Sessions can be edited - start and finish date, starting and final gravity can be edited if required.

    CHART This display a graph of telemetry received with temperature, gravity, gravity velocity and target temperature (display is device specific and will vary)

    In the Graph view you can see and toggle all available telemetry for the device. This is done using the colour coded legend under the graph. Note that available telemetry options are device specific.

    At the bottom of every device’s graph is a timeline that can be dragged to zoom in to a specific date range.

    Below this is the up to date telemetry.

    Detailed telemetry will be displayed for a 14 day period. Outside this range telemetry will be aggregated to a 24 hour period.

    Below the graph is:

    Specific Gravity (SG)

    Gravity Velocity (ppd) - this is the rate of change of gravity points per day

    Temperature

    Set Point Temperature

    Battery Percentage

    Calculated ABV (based on initial gravity and current gravity)

    Att: Attenuation

    Note that the displayed telemetry is device specific.

    If an active Profile is running, the length of time it has been running and the name of the profile is also displayed, as well as the current step of the profile.

    There are several view options available when viewing the Graph Mode in the Dashboard.

    To access these options, click on the dots on the top right of the graph display.

    This opens a drop down menu.

    Here you have the option to select which Chart Axes which allow you to select which axis scales you wish to display. These can be toggled on or off as desired.

    Note: The Chart Axes options are independant of selected telemetry view options. Available Chart Axes options are device dependant.

    There is also the option to select the type of graph - Normal, Smooth or Scatter

    Overview

    Profiles
    Fermentation Chamber
    Temperature Controller
    Pill Digital Hydrometer
    Can Filler
    BrewZilla
    Premium Subscription
    Devices List
    Devices List

    Controls

    Display Options

    Graph Display Options

    Remove the two wing bolts and the two fixed bolts from the sides of the RAPT Can & Bottle Filler.
    • Slide the stainless stand off the unit and set it aside.

    2

    Open the Housing

    The main housing is held together by six Phillips head screws.

    • Remove all six screws and carefully separate the two halves of the housing.

    • Tip: Be mindful of any internal wiring that may be connected between the two halves as you pull them apart.

    3

    Clear the Pinch Valve

    To gain full access to the control boards, the liquid line must be moved out of the way.

    • Manually press down on the Pinch Valve to open the "jaw."

    • Pull the silicone liquid line out of the valve and move it to the side.

    4

    Install Probe Through Housing

    The RAPT housing features a dedicated port for the temperature probe, protected by a small cap and grommet.

    • Remove Cap: Locate the small port on the housing. Remove the plastic cap, but leave the rubber grommet in place. (Note: A spare grommet and cap are included in the KL38171 kit if needed).

    • Insertion: Carefully push the probe end through the grommet from the inside of the housing out. Note: The plug on the cable is too large to fit through the grommet, so the probe must be pushed from the inside out.

    5

    Connect to the Board

    • Locate the temperature sensor port on the main control board (there is only one compatible socket for this plug).

    • Plug the lead in firmly until it is fully seated.

    6

    Reassemble the Housing

    • Once the lead is plugged in and the cable is seated neatly in the grommet, close the housing halves.

    • Reinstall the six Phillips head screws and the stainless stand in reverse order.

    7

    Secure the Probe

    For the most accurate "real-time" reading, the probe should be positioned directly against the fill lines.

    • Positioning: Place the probe tip between the Liquid and Purge lines.

    • Secure: Use the included small rubber band to fasten the probe securely to the lines.

    8

    Check for OTA Firmware Update

    To ensure the device recognizes the new sensor and displays the temperature on the main screen, you must be running the version realeased after 30/04/2025.

    • Navigate to: Menu > Settings > Check for Updates.

    • Once the update is complete, the temperature reading will appear on your filling display.

    1

    Remove Original Tubes

    Carefully cut the silicone (liquid) and vinyl (gas) tubes at the point where they meet the top of your current stainless fill tubes.

    • Note: Ensure you make a clean, square cut to provide a better seal on the new tubes.

    2

    Pop the two tube-holding clips out of the front of the housing. These are friction-fitted and should release with firm, steady pressure.

    3

    The new tubes have different diameters and require slightly different techniques for a secure fit:

    • Gas Line (Vinyl): The gas line is intentionally tight to prevent leaks. Submerge the end of the vinyl tube in a mug of hot water for 20 seconds. This will make the material pliable and much easier to slide over the new stainless barb.

    • Liquid Line (Silicone): This tube is softer and slides on easily. To ensure it doesn't slip during a pressurized fill, we recommend securing it with a small hose clamp (

    4

    Push the new slimline-specific clips into the housing ports until you hear an audible "click." Once secure, snap the new fill tubes into the clips.

    5

    Because the internal volume and height of these tubes differ from the standard set, you must recalibrate your unit.

    • Navigate to the Calibration menu and perform a new manual or automatic calibration to ensure your fill levels remain accurate for your specific bottles.


    1

    Preparation & Disassembly

    Follow the same initial steps as the Instant Read Temperature Probe Upgrade to access the internal boards:

    • Remove Stand: Undo the two wing bolts and two fixed bolts from the sides.

    • Open Housing: Remove the six Phillips head screws holding the housing together.

    • Clear the Valve: Manually open the Pinch Valve and move the silicone liquid line to the side to reveal the control board.

    2

    The main control board is located in the top-left corner of the unit.

    • Locate the antenna port on the board.

    • Plug the External Antenna connector directly into the board until it clicks or seats firmly.

    3

    For the best signal strength and a neat finish, the antenna should be mounted to the interior of the housing as specified in the kit.

    • Carefully peel the backing tape from the antenna to expose the adhesive strip.

    • Fasten the antenna to the designated spot on the housing (ensure the surface is clean and dry for maximum adhesion).

    4

    Carefully place the housing halves back together, ensuring no wires are pinched, and replace the six Phillips screws and the stainless stand.

    Instant Read Temperature Probe Upgrade

    Remove the Stainless Stand

    Slimline Fill Tube Kit Upgrade

    Standard: RAPT Can & Bottle Fillers purchased after 31/08/2025 do not require this upgrade; the slimline tubes are installed as standard. Units purchased before 31/08/2025 can be easily retrofitted with the KB22681 Slimline Fill Tube Kit by following the instructions below.

    WiFi Antenna Upgrade

    Compatibility Check: RAPT Can & Bottle Fillers purchased after 31/01/2025 do not require this upgrade; the antenna is installed as standard. Units purchased before 31/01/2025 can be easily retrofitted with the KL44493 Wi-Fi Antenna Upgrade by following the instructions below.

    Ensure the cooling coils are submerged. The amount of glycol required to be added to the reservoir depends on the desired set temperature of the reservoir which is dependent on a number of factors including how many fermenters are being cooled, the ambient temperature the fermenters are in and heat ingress etc. Use the table below to determine what percentage of glycol you require.

    Once the system is operational, top up the reservoir as required to account for the coolant used in the system (lines, cooling jacket etc)

    Underneath the reservoir near the front of the RAPT Bluetooth Glycol Chiller is a drain port./ This is sealed with a bung.

    To drain the reservoir, position a suitable vessel underneath the drain port and carefully remove the bung.

    Do not attempt to empty the RAPT Bluetooth Glycol Chiller by inverting it. This can cause oil to migrate from the compressor or liquid ingress into electronic components. This will void warranty and potentially damage the RAPT Bluetooth Glycol Chiller.

    The reservoir temperature can be controlled directly (using the touch screen on the RAPT Bluetooth Glycol Chiller. It can also be controlled remotely by Bluetooth through the RAPT app.

    Power Button

    Up Button

    Down Button

    Cooling Indicator

    Temperature Display

    SET Button

    1. Turn the unit on using power button (Hold the power button to turn the unit off)

    2. Select . The display will flash to indicate Set Point Mode

    3. Using the Up or Down buttons, change the displayed temperature to the desired Set Point Temperature

    4. Once the desired Set Point Temperature is displayed, wait 5 seconds. The display will stop flashing and the new Set Point will be saved

    Once the Set Point Temperature has been set, operation is automatic. If the measured temperature of the reservoir is above the Set Point Temperature, the compressor will start and the reservoir will cool until the Set Point Temperature is reached.

    Refer to the Glycol Percentage Chart below for recommended Set Point Temperatures with corresponding glycol percentage

    To connect and control the RAPT Bluetooth Glycol Chiller by Bluetooth, you will need to download and install the RAPT Brew App for Android or IOS

    Once the RAPT Brew App has been installed, follow the on screen prompts to create an account (if required).

    To connect to the RAPT Bluetooth Glycol Chiller, in the RAPT Brew App navigate to Add Device and select Bluetooth Glycol Chiller

    Ensure the RAPT Bluetooth Glycol Chiller is turned on. Wait until the RAPT Bluetooth Glycol Chiller appears in the Device Registration screen (The device name is in the form RAPT_GCXXX)

    Select the correct RAPT Bluetooth Glycol Chiller and select Connect. Input the desired Device Name and select Register

    Once connected and registered, the Rapt Bluetooth Glycol Chiller can be controlled directly through the RAPT Brew App provided it is within Bluetooth range. Swipe up from the Device screen to bring up the controls. Select the desired temperature and remember to select Apply to save the new temerpature setting

    Refer to the Glycol Percentage Chart below for recommended Set Point Temperatures with corresponding glycol percentage

    To convert the units from Celsius to Fahrenheit (if desired) press the Button twice. The current Unit selection will flash. Select Up or Down buttons to change from one unit to the next. Once selected, wait 5 seconds for the display to stop flashing. The new unit will be saved.

    Glycol Volume %
    Freezing Point (°C)
    Specific Gravity at 20°

    0

    0.0°C

    1.000

    10

    -3.3°C

    You can measure the glycol percentage using a calibrated refractometer and comparing to the specific gravity at 21°C in the above table.

    We would advise running a 20% glycol solution. However, if you do not have a jacketed fermenter or have the fermenter in a very warm environment you can run it at a higher glycol concentration. The pumps are not designed to be run with a glycol concentration higher than 30% hence it is not advised to exceed this glycol concentration. Doing so may damage the pumps.

    Filling the reservoir

    Draining the reservoir

    Setting Reservoir Temperature

    Direct Control

    Bluetooth Operation

    Convert Units from Celsius to Fahrenheit (optional)

    Glycol Percentage Chart

    IMPORTANT:
    Prior to connecting the RAPT Bluetooth Glycol Chiller to the fermenter ensure that the temperature of the liquid in the fermenter is below 50°C. The RAPT Bluetooth Glycol Chilleris not designed to cool from boiling to 50°C and instead normal tap water should be recirculated through the cooling coils first to drop the temperature of the liquid

    IMPORTANT: As the RAPT Bluetooth Glycol Chiller has a relatively small reservoir, care must be taken when setting up the system for the first time. Once the fermenter has been connected, operate the pump to fill the system with coolant. This will cause the reservoir level to drop. Ensure the reservoir is topped up with the required glycol/water ratio before turning the pump back on.

    This is the preferred solution for temperature control with a RAPT Bluetooth Glycol Chiller.

    For best performance, insulate the hosing between the RAPT Bluetooth Glycol Chiller(if not using pre-insulated tubing as above) and the fermenter and try to minimise the distance between the Glycol Chiller and fermenter(s)

    1. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Outlet side of the RAPT Bluetooth Glycol Chiller (Marked with a blue dot). Connect the other end of the tubing to the male JoinTech fitting on the RAPT Glycol Controller. Run another length of insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb from the RAPT Glycol Controller to the inlet of the fermenter jacket or coil.

    2. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Return side of the RAPT Bluetooth Glycol Chiller (Marked with a red dot). Connect the other end of the tubing to the outlet of the fermenter jacket or coil.

    3. Ensure the lead for the submersible pump has been . When using the RAPT Glycol Controller, the pump should be powered directly from a wall socket. The flow of glycol will then be controlled intelligently by the integrated pinch valve of the RAPT Glycol Controller

    4. Insert the temperature probe into the thermowell of the fermenter being controlled. If there is no thermowell, tape and insulate the temperature probe to the side of the fermenter.

      Note: If using a Bluetooth Bonded RAPT Pill as the control sensor, it is recommended to place the RAPT Temperature Controller or RAPT Glycol Controller probe in the fermenter thermowell or taped to the side of the fermenter. This will help prevent Sensor Differential issues overriding temperature control.

    5. if using glycol. Do not set this to a temperature lower than recommended according to . If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir to below 2°C

    1. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Outlet side of the RAPT Bluetooth Glycol Chiller (Marked with a blue dot). Connect the other end of the tubing to the inlet of the fermenter jacket or coil.

    2. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Return side of the RAPT Bluetooth Glycol Chiller (Marked with a red dot). Connect the other end of the tubing to the outlet of the fermenter jacket or coil.

    3. Ensure the lead for the submersible pump has been . Connect the plug to the Cooling side (blue plug socket) of the RAPT Temperature Controller. The pump will then turn on and off in response to the RAPT Temperature Controller.

    4. Insert the temperature probe into the thermowell of the fermenter being controlled. If there is no thermowell, tape and insulate the temperature probe to the side of the fermenter.

      Note: If using a Bluetooth Bonded RAPT Pill as the control sensor, it is recommended to place the RAPT Temperature Controller or RAPT Glycol Controller probe in the fermenter thermowell or taped to the side of the fermenter. This will help prevent Sensor Differential issues overriding temperature control.

    5. if using glycol. Do not set this to a temperature lower than recommended according to . If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir to below 2°C

    1. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Outlet side of the RAPT Bluetooth Glycol Chiller (Marked with a blue dot). Connect the other end of the tubing to the inlet of the fermenter jacket or coil.

    2. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Return side of the RAPT Bluetooth Glycol Chiller (Marked with a red dot). Connect the other end of the tubing to the outlet of the fermenter jacket or coil.

    3. Ensure the lead for the submersible pump has been routed correctly. Connect the plug to the Cooling side (blue plug socket) of the Temperature Controller. The pump will then turn on and off in response to the Temperature Controller.

    4. Insert the temperature probe into the thermowell of the fermenter being controlled. If there is no thermowell, tape and insulate the temperature probe to the side of the fermenter.

    5. if using glycol. Do not set this to a temperature lower than recommended according to . If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir to below 2°C

    1. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Outlet side of the RAPT Bluetooth Glycol Chiller (Marked with a blue dot). Connect the other end of the tubing to the inlet of the fermenter jacket or coil.

    2. Use insulated tubing terminated with KL41102 JoinTech Female Connector with Auto Shut Off x 13mm Barb. Connect this to the Return side of the RAPT Bluetooth Glycol Chiller (Marked with a red dot). Connect the other end of the tubing to the outlet of the fermenter jacket or coil.

    3. Ensure the lead for the submersible pump has been . When using the RAPT Bluetooth Glycol Chiller without external temperature control, the pump should be powered directly from a wall socket. This means that glycol will be constantly circulated.

    4. . When no external temperature controller is used, the reservoir temperature of the RAPT Bluetooth Glycol Chiller should be set to the desired fermentation temperature. In practice it is generally better to set a temperature slightly below the desired set point - see below. Do not set this to a temperature lower than recommended according to . If you are only using water in the reservoir and not glycol then do not set the temperature of the reservoir to below 2°C NOTE: Due to the inevitable thermal inefficiencies and losses in any glycol system, it is likely that the reservoir temperature will need to be set to a lower temperature than the desired temperature. A setting approx 2°C lower than the desired fermentation generally works well. In addition, when no external temperature controller is used, the RAPT Bluetooth Glycol Chiller may not easily achieve cold crash temperatures or it may take a very long time to chill.

    NOTE: When under load such as when cooling a fermenter it can take a longer time than the cooling factor you have measured to cool the reservoir down to the set temperature This time is dependent on a number of variables including but not limited to:

    • Jacketing of the fermenter (jacketed or non-jacketed)

    • Number of fermenters being cooled

    • Ambient temperature

    • Heat ingress

    • Line length and type

    • Insulation of the system

    An ideal setup would include some or all of the following features.

    • Short runs of line to/from the RAPT Bluetooth Glycol Chiller and the fermenter

    • Insulation of the lines

    • Insulation of the fermenter

    • Gycol rather than water (to allow the reservoir temperature to drop below 0°C)

    • Controlled ambient temperature

    • RAPT Bluetooth Glycol Chiller and fermenter out of direct sunlight

    JoinTech Female Connector with Auto Shut Off x 13mm Barb
    Red
    Blue

    Topping off the reservoir before first use

    Connecting a Fermenter with RAPT Glycol Controller

    Connecting a Fermenter with RAPT Temperature Controller

    Connecting a Fermenter with External Temperature Control

    Connecting a Fermenter directly (Manual Control)

    Connect the Outlet line to the Submersible Pump

    Route the power lead of the Submersible Pump

    Inlet and outlet lines installed
    flavoured
    clean the Polyphoenix Air Still Pro
    Cover
    Cover
    Cover
    Cover

    Recipe Editor

    RAPT Portal | Recipe Editor

    The Recipe Editor is the heart of the RAPT Recipes tool.

    In the Recipe Editor, you can edit imported recipes or create your own recipes from scratch.

    With a full featured database and powerful calculators built in, you can design delicious beers in a few minutes, or tweak existing recipes to suit your own tastes or brewing system!

    The Recipe Editor is easy to use - it is laid out in a logical, step by step manner. As you work through the built in calculators will update to reflect brew details such as predicted ABV, EBC, IBU etc. You can also take adbvantage of the powerful and accurate Water Calculator to really fine tune your brew.

    As the Recipe Editor is tightly integrated into the RAPT ecosystem, you can also easily add existing Brewing Profiles and Fermentation Profiles, or input the profiles directly and convert to a RAPT Profile with one click!

    Details

    • First, name your beer - this can be anything you like.

    • Enter the desired Batch Size - this is the volume of wort rather than the finished, packaged batch size. To scale the recipe to a different batch size, click the Scale button and enter the new batch size. If you wish to change batch size but to not scale the ingredients, deselect Auto Scale Ingredients before saving.

    • Select Boil Duration - This will default to the boil time of the . This can be changed manually using this option. NOTE: If a new equipment profile is selected in the recipe Editor, the Boil Duration will not change even if the new Profile has a different Boil Duration. This is to preserve the recipe volumes and specs. Thus, use this option to change Boil Duration.

    • Toggle whether the recipe is Public or Private. If set to Private only you can see the recipe. If set to Public then your recipe will be searchable by any RAPT Recipe user

    Select the Brewing Equipment Profile here. All available Brewing Equipment Profiles can be selected. If you do not have any Equipment Profiles available they can be created or imported from . Equipment Profiles can also be customised once created. The equipment profile will set specs such as batch size, brewhouse efficiency, boil off, brew day losses etc

    If the profile is changed, RAPT will prompt you to scale the recipe. This makes it easy to (for example) change a brew from a double to a single batch - simply switch to the appropriate Brewing Equipment Profile and RAPT will scale the recipe for you!

    The default option is Manual Steps. You can then enter the desired Brewing Profile in the Recipe Editor in the section. If you are using an existing BrewZilla Profile this can be selected from the dropdown instead. NOTE: If you enter the Mash Steps this can be converted into a BrewZIlla Profile and saved to your Profile Library with one click!

    The default option is Manual Steps. You can then enter the desired Fermentation Steps in the Recipe Editor in the section. If you are using an existing Fermentation Profile this can be selected from the dropdown instead. NOTE: If you enter the Fermentation steps this can be converted into a Fermentation Profile and saved to your Profile Library with one click!

    The expected water volumes, batch and packaging volumes are listed here. These are linked to the Brewing Profile and Fermentables. Changing the Brewing Profile, grain bill and other recipes choices (such as yeast) will be reflected here.

    Pre-Boil Volume - Volume of wort before boiling Post-Boil Volume - Volume of wort after boiling Packaging Volume - Volume of finished, packaged beer Brewhouse Efficiency - Overall Brewhouse efficiency Mash Efficiency - Mash Conversion efficiency

    Pre-Boil Gravity - Expected Graivty before boil Original Gravity - Expected Graivty after boil Final Gravity - Gravity of finished beer Diastatic Power - Conversion power of mash

    Mash Water - Volume of water before grain is added Mash Volume (incl. grain) - Total volume in brewery (water + grain) Sparge Water - amount of sparge water needed to hit pre-boil volume Total Water - total water volume required (mash + sparge)

    Select a style appropriate to the beer you are making. The database is populated with all current BJCP styles, as well as style guidelines etc. Click the Search icon and start typing the beer style name to bring up a list of styles based on the name, or simply scroll through the list. Clicking on a beer style name will open up the description and guildelines for that style.

    To select a style and apply it to the recipe, click the checkmark next to the style name

    Once a beer style is applied to the recipe, the style guidelines section will be populated with the range appropriate to that style. This allows you to tweak ABV, OG, FG, EBC and IBUs if desired to suit the style.

    This is where the grain bill for the recipe is built. Click the Add Button and start typing the malt name in the search bar to find the desired malt

    Once the desired malt is displayed, select it and enter the quantity, then select to save the malt in the grain bill. As malts are entered and saved, the brew specifications will be updated to refelect FG, EBC etc based on the grain bill.

    To limit the grains to your own inventory, select the My Inventory Only option. This will lock out the database and only search malts entered in your inventory.

    As the grain bill is calculated, the expected SG, FG, ABV and EBC will be updated in the section to reflect this. This allows you to change the grain bill to reflect the style or your personal tastes in real time.

    This works in the same way as entering Fermentables. Click the Add Button and start typing the hop name in the search bar to find the desired hop. Select the hop and enter the Amount, Use and Addition Time. Then select to save the hop to the recipe.

    • Amount - Quantity of Hops

    • Use - Select Boil, Dry Hop, Aroma (Hopstand), Mash or First Wort

    • Addition Time - this is the time the hops are added (if Boil is slected) or the contact time (other options)

    As hops are added, the IBU of the recipe will change to reflect the additions.

    The section allows you to add Miscellaneous Ingredents to your brew. These can include Brewing Salts, finings, flavour additions etc. There is an included database of common ingredients.

    Adding Yeast works in the same manner as adding other ingredients. Click the Add Button and start typing the yeast name in the search bar to find the desired yeast. Once a yeast is selected the FG and ABV of the reipe willchnage to reflect the expected attenuation based on both grain bill and yeast profile.

    The Mash Profile can be added in a number of different ways. If you have selected a BrewZilla Profile already, this will be prepopulated with the appropriate steps. You can also create a suitable BrewZIlla Profile in your Profile Library and then select it in the recipe.

    Otherwise, a Mash Profile can be manually entered, step by step

    Enter a Step Name, Temperature and Step Length, then select to save the step. Continue adding steps until the Mash Profile is complete.

    If adding Mash Steps manually in the Recipe Builder, once complete you can automatically create a matching BrewZilla Profile using the Convert to BrewZilla Profile button. The Profile that is created will have the same name as the recipe and will be saved to your My Profiles library with that name, appended with - Brew

    NOTE: If Mash Steps are converted to a BrewZIlla Profile in this manner then Sparge, Pre Boil and Boil steps will be added automatically

    This functions in a very similar manner to

    The Fermentation Profile can be added in a number of different ways. If you have selected a Fermentation Profile already, this will be prepopulated with the appropriate steps. You can also create a suitable Fermentation Profile in your Profile Library and then select it in the recipe.

    Otherwise, a Fermentation Profile can be manually entered, step by step

    Enter a Step Description, Temperature and Step Length, then select to save the step. Continue adding steps until the Fermentation Profile is complete.

    If adding Fermentation Steps manually in the Recipe Builder, once complete you can automatically create a matching Fermentation Profile using the Convert to Fermentation Profile button. The Profile that is created will have the same name as the recipe and will be saved to your My Profiles library with that name, appended with - Fermentation

    Water Chemistry is optional. Many brewers will not use Brewing Salts to adjust their water, and it is not always necessary to create great beer. However, for advanaced brewers or brewers that wish to adjust their brewing water profile there is a powerful and simple to use water calculator in the Editor screen. This is hidden by default - simply select the dropdown arrow to open the Water Chemistry Calculator.

    For a guide to using the Water Calculator please refer to

    Use this section to enter recipe notes if desired.

    Menus

    Menu Guide | RAPT Fermentation Chamber

    The RAPT Fermentation Chamber is designed to be largely controlled through the RAPT Portal.

    There are various on board functions which can be accessed directly through the on board menu.

    To use the on board menu, use the Up or Down buttons to navigate. Use the Select button to select or enter a function once highlighted. Use the Return button to escape from a Menu option or return to the prvious screen. Selecting Back will not save any changes.

    Register Device

    This option will only be available when the RAPT Fermentation Chamber is not registered to the RAPT Portal. For a step by step guide to registering your RAPT Fermentation Chamber please refer to Getting Started

    Profiles

    To access currently running Profiles, or Profiles that have been uploaded to the device, navigate to and select Profiles in the menu. From this menu, available Profiles can be started, stopped and paused.

    Active profiles can also be skipped to another step or reverted to a previous step. Please refer to for a full guide.

    The following options are available in the Settings Menu.

    To change any of the advanced settings enter the Menu by pressing Select . Once in the menu navigate to Settings and press Select

    Up or Down buttons to adjust the set value for the setting. To save your setting hit Select . To return to the menu without saving choose Cycle/Back

    Some options are on/off toggles that can be activated or deactivated from the Settings Menu directly.

    SETTING
    PARAMETER

    Bluetooth needs to first be enabled in the menu (above).

    To Bond a Bluetooth enabled RAPT devices, use the Up or Down buttons to scroll to select the device. Choose Select button to Bond the device, or the Cycle/Back button to cancel.

    Once Bonded, the device will be visible in the Bonded section of the Bluetooth Menu. To Unbond, select the device with the navigation arrows and choose Select buttont to Unbond the device, or the Cycle/Back button to cancel.

    For more information about Bluetooth operation refer to the section.

    The Diagnostics menu contains information about the RAPT Fermentation Chamber. This includes such information as current firmware version, Wi-Fi network and signal strength, MAC address and IP address of the device.

    The About menu contains information specific to the firmware and software of the RAPT Fermentation Chamber and associated devices, including but not limited to copyright information, acknowledgment of open source properties used, legal information etc.

    Troubleshooting

    Troubleshooting | RAPT Fermentation Chamber

    Problem
    Solution

    Cannot open Captive Portal

    Check that WiFi is active on your mobile device

    Select KegLand RAPT XXXX network

    If updating the firmware persistently fails or throws an error, and all troubleshooting steps have failed, then try using your mobile phone as a Hotspot to resolve this.

    Using the phone as a Hotspot will typically solve firmware update issues of this kind

    1: It helps eliminate potential network or modem/router issues which can cause problems that can be hard to isolate and resolve

    2: It can help eliminate signal strength or poor WiFi connection issues as the phone can be positioned right next to the RAPT device when in Hotspot mode.

    To connect to the phone Hotspot and update the firmware there are a few steps to follow

    1. On the phone, turn WiFi OFF. When troubleshooting firmware download or network issues, we do not want to use the same network thus the phone must be disconnected from the WiFi network in order to do this

    2. Enable Personal Hotspot (sometimes just called Hotspot) on your phone. This is typically located under the WiFi or Network menu in the Settings menu of the phone. On IOS this is under Settings/Personal Hotspot. The menu names will vary on Android depending on device

    3. Enable Maximise Compatibility (on IOS) or 2.4gHz Network Only (on Android - again, this will have different names depending on device/OS). This will help minimise issues when connecting

    Get Started!

    RAPT Pill Hydrometer & Thermometer - getting started!

    Setup and Registration

    Register Your Pill Hydrometer

    Ensure you have updated the firmware on your device before attempting to register

    In order to use your RAPT Pill Hydrometer, it must be connected to your WiFI network and registered to the RAPT Portal

    If your Pill is assembled, charged and ready to go, then you just need to connect it to WiFI and Register your Pill to the RAPT Portal. If it is not ready to go, please refer to Setup & Assembly

    Connect your Pill Hydrometer to your WiFi network

    • Plug your Pill Hydrometer into power using using a USB-C cable (not included).

    • OR (Wireless Charging ONLY) Place the Pill on the Wireless Charging base. Note. The battery needs to have sufficient charge to broadcast the Captive Portal when wireless charging is used.

    • On your smart phone or tablet, open your Wi-Fi settings and connect to the RAPT Pill XXX network using the password kegland1

    • Once your smart phone or device is connected to the Pill network, the Pill Captive Portal will open automatically.

    • Select your WiFi network from the list of available networks, and enter the WiFi password for your network then select Join. This will connect your Pill Hydrometer to your WiFi network.

    • Once the Pill is sucessfully connected to your WiFi Network, navigate to the Diagnostics screen in the Pill Captive Portal. Select Check for new firmware. If a newer firmware is available, this will be downloaded and installed.

    • Once your Pill Hydrometer is connected to your Wi-Fi network and the firmware is up to date navigate to the Registration screen in the Pill Captive Portal.

    • A Mac Address and Validation Code will be displayed in the Pill Captive Portal. Write both of these down or ensure that your smart phone screen stays on so that you can acess this information. You will need to enter the MAC address and Validation Code on the RAPT Portal to register your device.

    • Log in to the RAPT Portal (https://app.rapt.io/) on a device that is connected to the same Wi-Fi network as the Pill Hydrometer you are registering.

    If, after troubleshooting, your RAPT Pill is visible in the RAPT Portal but not registered or sending telemetry after at least 60 minutes have elapsed, open the Pill Captive Portal to check Registration status.

    • Open the Pill Captive Portal on your mobile device. Navigate to Registration. If the message reads REGISTRATION DONE! then your RAPT Pill has been successfully registered.

    • If it is displaying the MAC address and Validation Code then registration has not been successful.

    To re-register your RAPT Pill do not delete the device from the RAPT Portal, instead follow the steps below.

    • Reboot the Pill - this forces a new Validation Code to be generated. To 'reboot' simply remove the battery for 30 seconds after unplugging the Pill from USB-C or removing it from the wireless charger. Pills can also be rebototed through the Reboot option in Diagnsotics on the Pill Captive Portal.

    • Connect the Pill via USB-C cable or place it on the charging base (if wireless). Open the Pill Captive Portal on your smart phone or tablet.

    • Navigate to the Registration tab in the Pill Captive Portal. Click the Clear Registration button if displayed, and wait a couple of seconds for a new Validation Code to be generated. Note: If there is no Clear Registration option then the Pill has not been registered to the RAPT Portal and this step can be skipped.

    A guide to assembling and charging your new RAPT Pill Hydrometer and Thermometer

    • Fully Charge the Li-ion battery after installation before first time use by plugging a USB-C cable into the USB-C charging port on the circuit board until the RED charging LED turns off. This allows the device to calibrate and correctly determine the remaining battery charge. The initial charging period is typically around 24 hours.

    • Incorrect battery orientation can damage the circuit board.

    • Always leak test your RAPT Pill by submerging in water prior to sanitising and dropping in your fermenter

    The battery will come pre-installed in the RAPT Pill with a non-conductive strip on each terminal to prevent the device from being activated during transit.

    Before plugging the device into power, you will need to remove the battery and remove the two non-conductive strips from the terminals. Then reinstall the battery making sure you follow the (+) and (-) inscriptions on the battery and battery housing to ensure you install the battery in the correct orientation.

    • REMOVE BATTERY

    • REMOVE BLUE NON-CONDUCTIVE STRIPS

    • RE-INSERT BATTERY (ENSURE CORRECT ORIENTATION)

    Only use KegLand approved 18650 rechargeable Lithium-ion batteries (). If non-approved batteries are used the device will require calibration.

    Once installed ensure your battery has good contact with the terminals. After installing the battery rotate it slightly within the battery holder to ensure it has good contact.

    Important: Once you have installed the Li-ion battery in the correct orientation FULLY charge the battery before first time use by plugging a USB-C Cable into the USB-C Charging port on the circuit board (USB-C cable NOT included).

    Leave the USB-C Cable plugged in for at least 24 hours.

    When installing the circuit board into the housing it is important to insert the circuit board in the correct orientation to ensure the correct weight distribution for accurate readings. The yellow end of the circuit board should be inserted into the yellow housing as shown below.

    Once the circuit board has been inserted into the yellow housing, screw the two housings together hand-tight until both o-rings are hidden to ensure formation of a hermetic seal.

    The housing is typically quite tight, especially when the housing is brand new. A dab of food grade lube on the threads can make the Pill easier to to assemble.

    The RAPT Pill features two onboard LEDs Charging LED (RED)

    • Solid Red when plugged into USB-C – Charging

    • No Red Light when plugged into USB-C – Fully charged

    • Red Light flashing rapidly – battery not inserted/inserted incorrectly

    ESP LED (GREEN) When not connected to USB-C

    • Solid green: will pulse green briefly when sending telemetry/movement detected

    ESP LED (GREEN) When connected to USB-C or charging on the Wireless Charger (sold seperately)

    • Slow green flashes (approx. one every 1.6 seconds): Searching for WiFi network

    • Faster green flashes (approx. 3.2 per second): Connected to WiFi

    • Rapid Green Flashes: Movement detected

    Menus

    Menu Guide | RAPT Temperature Controller

    The RAPT Temperature Controller is designed to be largely controlled through the RAPT Portal.

    There are various on board functions which can be accessed directly through the on board menu.

    To use the on board menu, use the Up or Down buttons to navigate. Use the Select button to select or enter a function once highlighted. Use the Cycle/Back button to escape from a Menu option or return to the prvious screen. Selecting Back will not save any changes.

    Register Device

    This option will only be available when the RAPT Temperature Controller is not registered to the RAPT Portal. For a step by step guide to registering your RAPT Temperature Controller please refer to Getting Started

    Profiles

    To access currently running Profiles, or Profiles that have been uploaded to the device, navigate to and select Profiles in the menu. From this menu, available Profiles can be started, stopped and paused.

    Active profiles can also be skipped to another step or reverted to a previous step. Please refer to for a full guide.

    The following options are available in the Settings Menu.

    To change any of the advanced settings enter the Menu by pressing Select . Once in the menu navigate to Settings and press Select

    Up or Down buttons to adjust the set value for the setting. To save your setting hit Select . To return to the menu without saving choose Cycle/Back

    Some options are on/off toggles that can be activated or deactivated from the Settings Menu directly.

    SETTING
    PARAMETER

    Bluetooth needs to first be enabled in the menu (above).

    To Bond a Bluetooth enabled RAPT devices, use the Up or Down buttons to scroll to select the device. Choose Select button to Bond the device, or the Cycle/Back button to cancel.

    Once Bonded, the device will be visible in the Bonded section of the Bluetooth Menu. To Unbond, select the device with the navigation arrows and choose Select buttont to Unbond the device, or the Cycle/Back button to cancel.

    For more information about Bluetooth operation refer to the section.

    NOTE: When using a Bluetooth Bonded RAPT Pill Hydrometer as the temperature probe, it is important to place the RAPT Temperature Controller built in robe in the active fermentation chamber/fridge/freezer.

    The Diagnostics menu contains information about the RAPT Temperature Controller. This includes such information as current firmware version, Wi-Fi network and signal strength, MAC address and IP address of the device.

    The About menu contains information specific to the firmware and software of the RAPT Temperature Controller and associated devices, including but not limited to copyright information, acknowledgment of open source properties used, legal information etc.

    Troubleshooting

    Troubleshoot | RAPT Temperature Controller

    Problem
    Solution

    Cannot open Captive Portal

    Check that WiFi is active on your mobile device

    Select KegLand RAPT XXXX network

    If updating the firmware persistently fails or throws an error, and all troubleshooting steps have failed, then try using your mobile phone as a Hotspot to resolve this.

    Using the phone as a Hotspot will typically solve firmware update issues of this kind

    1: It helps eliminate potential network or modem/router issues which can cause problems that can be hard to isolate and resolve

    2: It can help eliminate signal strength or poor WiFi connection issues as the phone can be positioned right next to the RAPT device when in Hotspot mode.

    To connect to the phone Hotspot and update the firmware there are a few steps to follow

    1. On the phone, turn WiFi OFF. When troubleshooting firmware download or network issues, we do not want to use the same network thus the phone must be disconnected from the WiFi network in order to do this

    2. Enable Personal Hotspot (sometimes just called Hotspot) on your phone. This is typically located under the WiFi or Network menu in the Settings menu of the phone. On IOS this is under Settings/Personal Hotspot. The menu names will vary on Android depending on device

    3. Enable Maximise Compatibility (on IOS) or 2.4gHz Network Only (on Android - again, this will have different names depending on device/OS). This will help minimise issues when connecting

    Operation

    KB51193 PolyPhoenix Air Still Pro | Operation

    The PolyPhoenix Air Still Pro can be controlled directly using the on board controller or remotely using the RAPT Brew App. Remote control requires a RAPT account and the RAPT Brew App, available for IOS and Android. For setup information refer to

    Functionality is duplicated between the App and the On Board Controller. Heating can only be activated on the on board controller.

    On Board Controller

    Legend

    Up - Increase highlighted variable, navigation up

    Down - Decrease highlighted variable, navigation down

    Cycle/Back - navigation between On Screen options. Exit without saving

    Select - Select the current option. Enter a Selection. Confirm a choice

    The display shows the following information

    Idle/Running for XhoursXX minutes - this indicates if heating is on, and how long the heating has been running

    Current Temperature - this is the current temperature of the Still Head

    End - this is the current end temperature of the Still Head

    Power - this is the boiler power (if heating is on)

    Setup AirStill - this is only available before the PolyPhoenix Air Still Pro has been registered to the RAPT Brew App. Select this to begin the

    Start Heating or End Heating turns power to the connected boiler On or Off. To shut down the PolyPhoenix Air Still Pro manually, use Select and the Up and Down buttons to navigate to Stop Heating. Use Select to stop the heating process

    Distilling Mode - select this to choose Distillation Mode. There are three options.

    1. Pot Mode - this sets an End Temperature of 98°C. Ensure SPP (Spiral Prismatic Packing) is removed for Pot Still Mode

    2. Reflux Mode - this sets an End Temperature of 82°C. Ensure SPP (Spiral Prismatic Packing) is installed for Reflux Still Mode

    3. Custom Mode - this allows the user to enter the desired End Temperature

    End Temperature is a set point at which power to the connected boiler will be turned off. This functions to stop the distillation run. The temperature at which the run finishes largely determines the lowest ABV collected.

    NOTE: Pot Still or Reflux Still modes can be selected with one button in the RAPT Brew App (if the PolyPhoenix Air Still Pro has been and connected to WiFI)

    The following options are available in the Settings Menu.

    To change any of the advanced settings enter the Menu by pressing Select . Once in the menu navigate to Settings and press Select

    Up or Down buttons to adjust the set value for the setting. To save your setting hit Select . To return to the menu without saving choose Cycle/Back

    Some options are on/off toggles that can be activated or deactivated from the Settings Menu directly.

    Setting
    Parameter
    Default

    The Diagnostics menu contains information about the PolyPhoenix Air Still Pro. This includes such information as current firmware version, Wi-Fi network and signal strength, MAC address and IP address of the device.

    The Ethanol Alarm should be left at the default settings.

    The Ethanol Alarm will sound if the ethanol alarm threshold is reached (default 1000ppm)

    If the Ethanol Sensor shutdown threshold is reached, the PolyPhoenix Air Still Pro will shut down automatically (default 2000ppm)

    Setup & Assembly

    Setup & Assembly | RAPT Gen4 BrewZilla

    • Main BrewZilla Gen 4 Unit with Pump  Ball Valve Assembly  Detachable Boiler Power Cable

    • Glass lid with recirculation hole  2 x Stainless Steel Lid Handles

    • Immersion Chiller

    Brewing with RAPT Gen 4 BrewZilla

    Brewing | RAPT Gen 4 BrewZilla

    Once you have assembled your boiler, digital controller and malt pipe you are then ready to add grains to begin mashing.

    Ensure that you have added the correct volume of strike water and this water is heated up to the correct strike temperature according to your recipe. Generally, the strike temperature is a few degrees Celsius above your desired mash temperature.

    Then add your malt pipe with the bottom perforated screen installed into your boiler, such that the top lip of the malt pipe rests on the wire supports which are nested in the groove at the top of the boiler.

    You can then pour your grain into the malt pipe.

    It is best to stir the grain periodically while pouring it into your malt pipe to break up any dough balls (dry spots). Once you have added all the grain thoroughly stir the grain to ensure all the dough balls have been broken up. This will take about 2-5 minutes.

    Then insert the top screen into the malt pipe so that it lightly rests on top of the grain. After all the grain has been stirred in and the top screen inserted, you can then

    Manual Operation with the Digital Controller

    Manual Operation | RAPT Gen 4 BrewZilla

    The Digital Controller has 6 buttons which serve different functions depending on context

    Cycle/Back - navigation between On Screen options. Exit without saving. Hold when prompted to advance Profile steps

    Select - Select the current option. Enter a Selection. Confirm a choice

    Up - Increase hightlighted variable (Power, Temperature etc)

    Down - Decrease hightlighted variable (Power, Temperature etc)

    Setup

    Setting up the RAPT Temperature Controller

    This is the default display. This displays the current temperature and setpoint, as well as useful information such as Heating or Cooling Mode, WiFi and/or Bluetooth This will show an interface like the following:

    This displays a graph of temperature vs time with a default period of 7 days. This can be changed by selecting the Show graph checkbox in the Settings. This will show an interface like the following:

    ICON
    MODE
    FUNCTION
  • Once Hotspot is enabled on the device, following the steps in Getting Started to connect to the phone Hotspot

  • Once connected, navigate to Settings/Check for OTA update on the RAPT Device

  • Enter password 'kegland1'

    Cannot see KegLand RAPT XXX in my list of available networks

    Navigate to Settings and Enable WiFI

    Unplug the device for 30 seconds, then plug it back in and refresh the list of networks on your mobile device

    This may already be connected to WiFi. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then this is already connected

    "Selected Network is not connected to the Internet" error

    Select the KegLand RAPT XXX network and choose "Forget This Network"

    Device does not connect to my WiFi network

    Check that your network is broadcasting a 2.4gHz signal

    Non alphanumeric characters in the SSID or password can cause issues - change these to simple (letters and numbers only) characters

    Ensure you are selecting the correct network and inputting the correct password for that network

    The network must have a password – the device cannot connect to an unsecured network

    The device may already be connected. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then the device is likely already connected

    Reboot the device by unplugging for at least 309 seconds

    Reboot your modem/WiFi router

    Try connecting to a different WiFi network

    Turn off any VPN or anything that can block an outgoing signal on the router

    If the above do not work, see Using Phone as Hotspot below

    Cannot see a Validation Code

    Connect the device to your WiFi network

    Update the firmware - select Check for OTA update in Settings

    Error when Registering device

    Check that the device firmware is up to date - select Check for OTA update in the DIagnostics screen

    The Validation Code may have timed out. Reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in

    If the above steps do not work, reboot the network that the device is connected to. Once the network has rebooted, reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in. Note: if using a modem and seperate wifi roters, reboot the modem and then the wifi routers in that order.

    A corrupt firmware install can prevent registration. This can happen if a firmware download is interrputed, for example. If the above steps do not allow registration, please refer to RAPT Device Boot Loop Troubleshooting & Recovery Mode to rollback firmware to a good version, then update to the current version

    Determine whether your device is connected to Wi-Fi

    To check this navigate to Diagnostics and check that it shows your network’s IP address next to IP (STA) - in the form 192.168.XX.XXX or similar. You can also check the WiFi AP (Access Point ) the device is connected to and the current WiFi signal strength

    Determine whether your device is registered to the RAPT Portal

    If the message "Register your device by pressing the select button to enter the main menu, then selecting the "Register Device" item in the main menu" is displayed, this is not registered. Please follow the steps outlined in Register Device

    Cannot update firmware | 5379 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    Make sure there are no VPNs in use, or filters or other potential issues set up in the router that can block an outgoing signal

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    If the above do not work, see Using Phone as Hotspot below

    Cannot update firmware | 28674 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Error 28674 is an error opening an HTTP connection. Check your modem or router settings. A VPN, Firewall or other setting may be blocking outgoing connections - this is a common reason for this error

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    SIgnal Strength

    Using Phone as Hotspot

    SIgnal Strength Table
  • Once Hotspot is enabled on the device, following the steps in Getting Started to connect to the phone Hotspot

  • Once connected, navigate to Settings/Check for OTA update on the RAPT Device

  • Enter password 'kegland1'

    Cannot see KegLand RAPT XXX in my list of available networks

    Navigate to Settings and Enable WiFI

    Unplug the device for 30 seconds, then plug it back in and refresh the list of networks on your mobile device

    This may already be connected to WiFi. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then this is already connected

    "Selected Network is not connected to the Internet" error

    Select the KegLand RAPT XXX network and choose "Forget This Network"

    Device does not connect to my WiFi network

    Check that your network is broadcasting a 2.4gHz signal

    Non alphanumeric characters in the SSID or password can cause issues - change these to simple (letters and numbers only) characters

    Ensure you are selecting the correct network and inputting the correct password for that network

    The network must have a password – the device cannot connect to an unsecured network

    The device may already be connected. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then the device is likely already connected

    Reboot the device by unplugging for at least 309 seconds

    Reboot your modem/WiFi router

    Try connecting to a different WiFi network

    Turn off any VPN or anything that can block an outgoing signal on the router

    If the above do not work, see Using Phone as Hotspot below

    Cannot see a Validation Code

    Connect the device to your WiFi network

    Update the firmware - select Check for OTA update in Settings

    Error when Registering device

    Check that the device firmware is up to date - select Check for OTA update in the DIagnostics screen

    The Validation Code may have timed out. Reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in

    If the above steps do not work, reboot the network that the device is connected to. Once the network has rebooted, reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in. Note: if using a modem and seperate wifi roters, reboot the modem and then the wifi routers in that order.

    A corrupt firmware install can prevent registration. This can happen if a firmware download is interrputed, for example. If the above steps do not allow registration, please refer to RAPT Device Boot Loop Troubleshooting & Recovery Mode to rollback firmware to a good version, then update to the current version

    Determine whether your device is connected to Wi-Fi

    To check this navigate to Diagnostics and check that it shows your network’s IP address next to IP (STA) - in the form 192.168.XX.XXX or similar. You can also check the WiFi AP (Access Point ) the device is connected to and the current WiFi signal strength

    Determine whether your device is registered to the RAPT Portal

    If the message "Register your device by pressing the select button to enter the main menu, then selecting the "Register Device" item in the main menu" is displayed, this is not registered. Please follow the steps outlined in Register Device

    Cannot update firmware | 5379 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    Make sure there are no VPNs in use, or filters or other potential issues set up in the router that can block an outgoing signal

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    Cannot update firmware | 28674 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Error 28674 is an error opening an HTTP connection. Check your modem or router settings. A VPN, Firewall or other setting may be blocking outgoing connections - this is a common reason for this error

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    SIgnal Strength

    Using Phone as Hotspot

    SIgnal Strength Table
    Temperature - enter the temperature the hops should be added if Aroma (Hopstand) is selected

    Equipment Profile

    BrewZilla Profile

    Fermentation Profile

    Brew Specifications

    Style

    Fermentables

    Hops

    Miscs

    Yeast

    Mash Steps

    Fermentation

    Water

    Notes

    Default Brewing Equipment Profile
    Equipment Profiles
    Mash Steps
    Fermentation
    Beer Styles
    Mash Steps
    Water Chemistry

    1.006

    20

    -7.8°C

    1.015

    30

    -13.3°C

    1.024

    RAPT Brew App on the App Store
    RAPT Brew App on the Google Play Store
    routed correctly
    routed correctly
    Set the reservoir temperature to an appropriate temperature
    this table
    Set the reservoir temperature to an appropriate temperature
    this table
    Set the reservoir temperature to an appropriate temperature
    this table
    Set the reservoir temperature to an appropriate temperature
    this table
    routed correctly
    Stop when your desired vessel profile is displayed.

    Connect the Beverage & Gas

    Purge & Prime the Lines

    This also pre-chills the lines and stainless fill tubes, which is essential for minimising foam on your very first fill.

    Select Your Fill Preset

    Start the Fill Cycle

    StellarSan
    Cover
    are ideal for this application).

    Remove the Clips

    Connect the New Slimline Tubes

    Attach New Mounting Clips

    Recalibrate

    Connect the Antenna

    Secure the Antenna to the Housing

    Reassemble

    Stepless clamps

    Graph zoom level

    Select the date range displayed on the graph (default 7 days)

    Cooling Hysteresis

    Sets the cooling hysteresis (range 0.0°C-10°C, default 1°C)

    Heating Hysteresis

    Sets the heating hysteresis (range 0.0°C-10°C, default 1°C)

    Compressor Cooldown

    Sets the minimum compressor delay (Range 0-10 minutes, default 5 minutes)

    Mode Switch Delay

    Sets the minimum mode switch delay (Range 0-30 minutes, default 15 minutes)

    Cooler Enabled

    Toggles cooling on or off (when unchecked, the cooling will not operate irrespective of other settings)

    Heater Enabled

    Toggles heating on or off (when unchecked, the heater will not operate irrespective of other settings)

    Bluetooth Enabled

    Toggles on or off

    Allowed Sensor Diff.

    This sets the allowed temperature differential between the built in probe and the current setpoint when using a Bluetooth device for temperature control (range 1°C-50°C, default 5°C). See

    Sensor timeout

    Sets the timeout if a device drops out (reverts to internal probe) (Range 5-1800 seconds, default 900 seconds)

    Sounds Enabled

    Toggles device sounds on or off

    Calibration Point 1

    First Calibration Point (see )

    Calibration Point 2

    Second Calibration Point (see )

    Forget Calibration

    Deletes saved calibration settings and restores defaults

    NTC Beta

    Enter the NTC Beta of an external temperature probe. The default is 3950

    NTC Ref. Temperature

    Enter the NTC Ref. Temperature of an external temperature probe. The default is 298.2

    NTC Ref. Resistance

    Enter the NTC Ref. Resistance of an external temperature probe. The default is 100000

    Relay Cycle Time

    Sets the allowed cycle time for PID heating (Range 5-3600 seconds, default 5 seconds)

    PID Heating

    Toggles PID heating on or off (recommended for advanced users only)

    Heat P Coefficient

    Enter desired proportional PID coefficient (Default 0.500)

    Heat I Coefficient

    Enter desired integral PID coefficient (Default 0.0000)

    Heat D Coefficient

    Enter desired derivative PID coefficient (Default 0.0000)

    Forget WiFi Config

    Forgets existing WiFi config - useful if you change WiFI networks

    Disable WiFi

    Disables WiFi (if you wish to not use the RAPT Portal and have only manual control)

    Clear Registration

    Clears RAPT Portal registration (see )

    Low Temp. Alarm

    This is the temperature below which an alarm will sound (default -10°C)

    High Temp. Alarm

    This is the temperature above which an alarm will sound (default 50°C)

    Check For OTA Update

    Manually check and download any available firmware updates

    Temperature Sensor

    Select built-in probe or select any Bonded Bluetooth RAPT Pill & Hydrometer

    Show Graph

    Toggles display between the graph or a numerical display

    Unit System

    Toggles between metric or imperial data

    Settings

    Bluetooth

    Diagnostics

    About

    Profiles
    Settings
    Bluetooth

    In the RAPT Portal select the button from the menu. Select Pill Hydrometer from the drop down. Select Next after ensuring that your Pill Hydrometer is connected to your WiFi network as above.

  • Enter the MAC address (this will default to All Caps - that is normal) and Validation Code when prompted in the required fields, then select Next.

  • You will be prompted to enter a name for your Pill Hydrometer. This is to identify the device in the RAPT Portal, and does not have any functional effect. Input the desired name and select Finish

  • Check the Registration screen in the Pill Captive Portal. This should now display the following message: REGISTRATION DONE!

  • If this is still showing the MAC address and Validation Code then registration was unsuccesful. Please re-register your Pill using the instuctions below. If that fails, please refer to troubleshooting

  • Congratulations! Your RAPT Pill Hydrometer is connected to WiFi and registered to your RAPT Portal. You can now access telemetry through the RAPT Portal.

  • On a separate device that is connected to your WiFi network, open and sign in to the RAPT Portal. If you are already signed in to the RAPT Portal, log out and sign in again - this will force any updates which can help resolve issues.

  • Click on the Edit button of the RAPT Pill that you wish to re-register.

  • Go to the Troubleshooting tab.

  • Click the Reset Device Authentication button.

  • When prompted, enter the new Validation Code that was generated and click Save. Your RAPT Pill should now be registered successfully.

  • Only use KegLand approved cleaners such as StellarOxy and StellarClean and sanitisers such as StellarSan or Phosphoric Acid.

    Register your Pill Hydrometer to your Account on the RAPT Portal

    Re-Register your RAPT Pill

    Setup & Assembly

    WARNING

    Battery Installation

    BEFORE CHARGING

    Assembly

    LED Indicators

    KL26734
    Remove blue tabs before charging!
    Battery Terminals
    Correct battery polarity in terminals
    Correct circuit board orientation
    Both O-rings sealing on face of coloured housing

    Graph zoom level

    Select the date range displayed on the graph (default 7 days)

    Cooling Hysteresis

    Sets the cooling hysteresis (range 0.0°C-10°C, default 1°C)

    Heating Hysteresis

    Sets the heating hysteresis (range 0.0°C-10°C, default 1°C)

    Compressor Cooldown

    Sets the minimum compressor delay (Range 0-10 minutes, default 5 minutes)

    Mode Switch Delay

    Sets the minimum mode switch delay (Range 0-30 minutes, default 15 minutes)

    Cooler Enabled

    Toggles cooling on or off (when unchecked, the cooling will not operate irrespective of other settings)

    Heater Enabled

    Toggles heating on or off (when unchecked, the heater will not operate irrespective of other settings)

    Bluetooth Enabled

    Toggles on or off

    Allowed Sensor Diff.

    This sets the allowed temperature differential between the built in probe and the current setpoint when using a Bluetooth device for temperature control (range 1°C-50°C, default 5°C). See

    Sensor timeout

    Sets the timeout if a device drops out (reverts to internal probe) (Range 5-1800 seconds, default 900 seconds)

    Sounds Enabled

    Toggles device sounds on or off

    Calibration Point 1

    First Calibration Point (see )

    Calibration Point 2

    Second Calibration Point (see )

    Forget Calibration

    Deletes saved calibration settings and restores defaults

    NTC Beta

    Enter the NTC Beta of an external temperature probe. The default is 3950

    NTC Ref. Temperature

    Enter the NTC Ref. Temperature of an external temperature probe. The default is 298.2

    NTC Ref. Resistance

    Enter the NTC Ref. Resistance of an external temperature probe. The default is 100000

    Relay Cycle Time

    Sets the allowed cycle time for PID heating (Range 5-3600 seconds, default 5 seconds)

    PID Heating

    Toggles PID heating on or off (recommended for advanced users only)

    Heat P Coefficient

    Enter desired proportional PID coefficient (Default 0.500)

    Heat I Coefficient

    Enter desired integral PID coefficient (Default 0.0000)

    Heat D Coefficient

    Enter desired derivative PID coefficient (Default 0.0000)

    Forget WiFi Config

    Forgets existing WiFi config - useful if you change WiFI networks

    Disable WiFi

    Disables WiFi (if you wish to not use the RAPT Portal and have only manual control)

    Clear Registration

    Clears RAPT Portal registration (see )

    Low Temp. Alarm

    This is the temperature below which an alarm will sound (default -10°C)

    High Temp. Alarm

    This is the temperature above which an alarm will sound (default 50°C)

    Check For OTA Update

    Manually check and download any available firmware updates

    Temperature Sensor

    Select built-in probe or select any Bonded Bluetooth RAPT Pill & Hydrometer

    Show Graph

    Toggles display between the graph or a numerical display

    Unit System

    Toggles between metric or imperial data

    Settings

    Bluetooth

    Diagnostics

    About

    Profiles
    Settings
    Bluetooth

    Ethanol Shutdown

    ppm

    2000ppm

    Ethanol Sensor Start

    seconds

    90seconds

    Temperature Offset

    °C

    0°C

    NTC Beta

    Kelvin

    4034K

    NTC Temperature

    Kelvin

    333.2K

    NTC Resistance

    Ohms

    24717ohm

    Check For Updates

    Select to check for firmware updates

    Forget WiFi

    Forgets existing WiFi config - useful if you change WiFI networks

    Forget Registration

    Clears RAPT Portal registration

    Sounds Enabled

    YES/NO

    YES

    Ethanol Alarm

    ppm

    1000ppm

    Display

    Menus & Operation

    Typical End Temperature settings are 82°C for a Reflux Still run and 96°C for a Pot Still run

    Settings

    The available options in the Settings menu should be left at the default settings. Changing Parameters can cause issues in operation and should not be adjusted for normal operation.

    Diagnostics

    Ethanol Alarm

    Registration
    registration process
    registered

    Male Camlock Recirculation Arm Extension  White camlock silicone washer for female Camlock  Silicone hose for recirculation arm

  • Brewzilla Gen 4 Boiler Perforated False Bottom  Eye bolt assembly for boiler false bottom – 1 x nut and 1 x washer

  • Malt Pipe Assembly  Malt Pipe Body  Malt Pipe Handle  Malt Pipe reinforced bottom screen (no hole and no seal required)  Malt Pipe reinforced top screen (no hole and no seal required)

  • BrewZilla Gen 4 RAPT Wi-Fi Controller  8 pin power cable for BrewZilla Wi-Fi controller

  • KegLand reserve the right to change inclusions as upgrades/model revisions are released

    Please read this ENTIRE instruction manual before using the BrewZilla unit. If you are unsure about any part of using this brewery, please refer to the YouTube videos that we have made or contact your local distributor

    If the BrewZilla is damaged in any way do not use it. Contact your local distributor

    Ensure the IEC Cable has been firmly inserted into the socket on the BrewZilla base and ensure that the IEC cable doesn’t move once you power up the BrewZilla. If the cable moves or is not firmly connected it can cause an electrical arc to form between the male and female parts of the cable/socket. This arcing can cause heat, damage to the respective parts and possibly result in fire

    NEVER turn on the pump or energise the device without the recirculation arm securely connected. If you do not fit this arm, you could be at risk of spraying hot wort into the air causing injury

    Do not run the pump dry for extended periods. This can damage the pump

    Do not use the lid clamps on the glass lid. This is only for metal distillation lids

    NEVER lift the BrewZilla when it is completely full. We strongly urge you to use a hose to fill your unit. Use the pump or ball valve to transfer your wort. Lifting a heavy/hot BrewZilla may result in serious injury

    If at any stage the recirculation arm is not fitted and/or needs to be removed always ensure the ball valve is turned off. See the recirculation arm assembly section

    Do not boil dry. Do not energise the device or begin a profile from the RAPT Portal if there is less than 10 litres of liquid in the boiler (35L and 65L units) or 20L (100L units). This is the minimum fill level

    NEVER direct a garden hose or mains water down the pump inlet or recirculation pipe as you risk rupturing the silicone hosing on the underside of the brewery.

    Use only the recommended cleaners and sanitiser products listed in the recommended accessories section. Using chemicals not tested or recommended on the BrewZilla can result in permanent damage and void warranty. If you require further assistance with chemical compatibility please contact beer@kegland.com.au

    This unit requires cleaning before use to remove any maching oils or factory residue.

    Dissolve 2-3 scoops KL07405 StellarOxy or KL05494 StellarClean at 80°C (176°F) for 15 minutes in around 20L water. Use a mash paddle to stir the liquid and circulate using the pump. Once the unit is at a temperature that is tolerable to touch, use a set of heavy-duty brewing gloves and a microfibre towel to wipe down the internal surfaces. This includes the malt pipe and false bottom pieces.

    This will wash away any left-over machining oils that could still be present.

    The Gen 4 BrewZilla is a complete all in one, all grain home brewing system for those who want to take the first step in all-grain brewing or simply want to upgrade their system allowing them full control of their batch from start to finish using Wi-Fi connectivity.

    The Gen 4 BrewZilla can be used with no Wi-Fi connection using the detachable controller allowing temperature steps to be set and the pump operated manually through the controller. However, to utilise the full range of functions of the Gen 4 BrewZilla we would suggest connecting your controller to your Wi-Fi and registering it on the RAPT Portal.

    This portal allows you to track, record and monitor your brews online and control your brewery remotely through a Wi-Fi connected device.

    The RAPT Portal gives you complete remote control over your brewery and makes the whole brewing process easier with the ability to pre-heat your strike water remotely or set up push notifications for hop or adjunct additions, no more phone timers or hand written notes. Everything can be controlled and logged easily through the RAPT Portal.

    Registering your RAPT BrewZilla Gen 4 to the RAPT Portal is quick and easy. If you intend to only use the controller manually skip ahead to the assembly instructions.

    The BrewZilla Digital Controller is mounted in a position at the top of the boiler with a tilting frame so you can adjust the angle of the screen depending on your height, improving the overall ergonomics of the system.

    To mount the Digital Controller onto the boiler, slide the controller onto the bracket using the grooves which are moulded into the rear of the controllers housing.

    Digital Controller Assembly

    To adjust the angle of the screen, loosen the two bolts which hold the bracket in place on the boiler. Then adjust the angle of the bracket to your desired angle and tighten the bolts to hold the bracket in this position.

    Tip: if you require a greater angle for the Digital Controller the mounting bracket can be rested on the bolt as shown below to the right.

    The Digital Controller can also be wall mounted at any convenient height with the optional Screen Extension Cable and Screen Swivel Mounting Bracket

    Adjusting the angle | Digital Controller

    The BrewZilla Gen 4 includes a perforated false bottom. This false bottom is designed to prevent your pump drawing in more than 95% of solids such as hop pellets. It has NOT been designed so you can place grain directly onto this screen and is not designed to hold the weight of a grain bill. The false bottom adds significantly to the reliable operation of the BrewZilla and it’s recommended that this screen is always in place if the pump is going to be used.

    The false bottom has legs that suspend it about 14mm above the base of the dome of the boiler so all liquid that exits into the pump or out via the ball valve will be filtered by this screen.

    To aid in lifting out the false bottom install the eye bolt assembly, washers and locking nut onto the false bottom. These parts are included in your BrewZilla kit.

    False Bottom - eyebolt assembly (top)
    False Bottom - eyebolt assembly (bottom)
    TIP: For easy removal of the false bottom from the boiler press down on one side of the false bottom while lifting from the eye bolt assembly

    The BrewZilla is shipped with the tap assembled but not fitted to the boiler to minimise the risk of damage in transport.

    Unscrew the hex nut and retaining nut from the tap. Push the barb with seal into the tap and ensure the silicone seal is on the tap body prior to installation.

    Silisone seal goes outside the boiler

    Then turn the BrewZilla upside down and insert the thread of the tap through the pre-drilled hole in the boiler. Secure the tap on the inside of the boiler using the hex nut and secure the barb in place by tightening the retaining nut onto the taps thread.

    Attach silicone tubing to ball valve inlet barb

    Push the unconnected silicone hose from the pump over the barb on the tap and secure in place with the wire clamp.

    Pump plumbing setup 35L & 65L BrewZilla
    Pump plumbing setup 100L BrewZilla

    The plumbing on the underside of the BrewZilla Gen 4 can be altered so that the wort runs to the tap before it enters the pump. This is handy as it allows the boiler to be drained through the tap even if you have a blockage in the pump.

    To achieve this, you will first need to move the position of the pump as shown.

    Then change the pipe work as shown below such that the tee piece from the boiler outlet splits to the tap before it reaches the pump inlet.

    NOTE: Pump model and mount postion varies between models

    Alternate Pump Mounting - 35L Gen 4 BrewZilla
    Alternate Pump Mounting - 65L Gen 4 BrewZilla
    Alternate Pump Mounting - 100L Gen 4 BrewZilla

    The malt pipe is the basket which sits inside the boiler and contains your grain during mashing and sparging.

    It is made up of the malt pipe body, a perforated bottom screen and a perforated top screen. The BrewZilla gen 4 does not require any overflow pipework and hence the malt pipe bottom and top screens do not have any holes for pipework.

    Simply insert the perforated bottom screen into your malt pipe body until it is flush with the bottom of the malt pipe. The perforated top screen is added to the malt pipe after all of your grain has been added to your malt pipe during the mashing step.

    NOTE: Use of the perforated top screen is optional. The system can be used without it if you prefer to gently stir the mash but it should be reinstalled for sparging to disperse the sparge water and prevent channelling which can reduce your efficiency.

    It is strongly recommended to use the top screen when reciculating during the mash however, as otherwise it is possible to have grain from the mash 'sucked back' to the pump which can cause blockages.

    We recommend installing the malt pipe handle before you add your grain and malt pipe into your BrewZilla.

    To fit the handle, feed one end of the handle through one hole in the malt pipe. Push the handle in on one side far enough so you have enough clearance on the other side to feed the handle into the opposing hole.

    Once the handle has been fitted you can lift/manoeuvre the malt pipe easily.

    The Gen 4 Malt Pipe now has a stepped lautering capability with added feet mounts* halfway up the malt pipe.

    *Not available in all regions

    Full step and half step lautering

    The recirculation arm must be fitted whenever the pump is in use

    Do not rotate the recirculation arm while the camlock is engaged

    Recirculation assists in achieving high mash efficiency using your system as it aids in producing a homogenous mixture ensuring the temperature is even throughout the grain bed.

    Before attaching your recirculation arm, please check to see if the silicone washer is in place in the female camlock. If this seal has rattled loose or fallen off, the male and female camlocks will not make a good seal and it will leak when the pump is in use.

    To fit the recirculation arm to the BrewZilla, lift the arms on the female camlock, then insert the male camlock and engage the female camlock into its locked position.

    Recirculation Arm Assembly

    If you need to rotate the recirculation arm for any reason, please switch off the pump and readjust the camlock to the position required and then reengage the camlock into its locked position before turning the pump back on.

    Important: If you are mashing without the top perforated in place in the malt pipe then always make sure to elevate the silicone hose from the recirculation arm above the grain bed if running a pump duty cycle below 100% and before turning the pump off.

    This prevents grain being sucked back up the recirculation arm and back into the pump when suction is generated when the pump is cycled off.

    Parts Checklist

    WARNING - IMPORTANT INFORMATION

    Out of the box care instructions

    General Information

    Digital Controller Assembly

    Adjusting the Angle of the Digital Controller

    Perforated False Bottom Installation

    Boiler Assembly

    Plumbing the Tap to Bypass the Pump

    Malt Pipe Assembly

    Fitting the Malt Pipe Handle

    Recirculation Arm Assembly

    to recirculate the wort during the mash.

    You may find that the temperature may overshoot the target temperature if the heating power is set to 100%. To maintain a more stable mash temperature, reduce the heating power to between 30-40%. However, the exact power setting is dependent on a number of variables such as your grain bill, whether your unit is jacketed and heat loss from the system for example so the exact required power can vary.

    The temperature on the digital controller reads the temperature at the bottom of the boiler near where the elements are mounted. It is important to understand that this is not the core temperature of the mash. If you recirculate long enough the mash temperature will eventually be close the measured temperature displayed on the digital controller.

    With that said if you want to increase the temperature of the mash it is normally fastest and easiest to overshoot the desired mash temperature by a few degrees while using a secondary calibrated thermometer in the mash to keep an eye on the core temperature of the mash.

    If you are finding that you are overshooting your target temperature during the mash for example, then adjust your heating power.

    The probe placement has been designed to prevent the element from overheating and scorching the wort by taking the temperature of the wort closest to the elements. This is why your strike temperature needs to be accurate!

    Adding a Heat Exchange Dish (HED) to the False Bottom of the BrewZilla can help get better flow over the base of the boiler and thus the temperature probe. This can increase accuracy of temeprature readings during brewing.

    The BrewZilla includes Ultra Low Watt Density Elements (ULWD) meaning brighter beer can be brewed with the fear of scorching and burnt off flavours.

    For the best possible accuracy and control of the mash process and temperature, the use of a RAPT Bluetooth Probe is recommended. This allows the temperature to be measured directly from the mash. This decouples temperature control from the elements so you cn quite easily acheive more precise and faster temeprature adjustments.

    For a detailed guide to using the RAPT Bluetooth Probe with the RAPT Gen 4 BrewZIlla refer to the Bluetooth Operation section.

    Pro Tip: If using the RAPT Bluetooth Probe for the mash then set the Sensor DIfferntential to a low value to minimise temperature swings (~2°C). You can increase the Sensor Differential if doing a step mash or a mash out (8-10°C)

    Once you have mashed your grain for 30-90 minutes (typically mash time is 60 minutes) it’s then time to sparge the grain. Sparging involves rinsing the grain bed with warm water to extract as much sugar as possible without extracting undesirable tannins.

    Using the malt pipe handle lift the malt pipe out of the boiler and rotate 90 degrees until you see the feet of the malt pipe located near the halo ring (wire supports). See picture below.

    Note: Perforated Malt Pipe not available in all regions

    The Gen 4 BrewZilla includes a two-stage malt pipe. This gives you the option to lift the malt pipe half way up and support it on the halo ring. This makes it more ergonomic, making it easier to lift the heavy malt pipe out of the liquid. If you are making smaller batches only raising the malt pipe up halfway may be preferable.

    It is advised to have the top screen inserted into the malt pipe during sparge to prevent channelling through the grain bed which can reduce your efficiency.

    Once the malt pipe is suspended above the boiler and is securely supported by the halo ring then pour warm water (approximately 75-80°C) onto the top screen inside the malt pipe to rinse the grain of the majority of the remaining sugars. Using brewing software such as BrewFather or the RAPT Brewing software is the best way to calculate required water quantities.

    A secondary vessel or HLT (Hot Liquor Tank) is receommended for this process. A 35L Digiboil is ideal for this.

    Pro Tip: You can turn the heat to boiling temperature and change the heat power to 100% as soon as the malt pipe has been lifted. This will bring the wort to a boil faster.

    Boiling is one of the final steps of making beer in the BrewZilla. Simply set the heating power to 100% and set the target temperature to over 100°C which will result in the elements remaining on continuously. If you set the controller to 100°C you may find that the elements turn off for a brief period once this temperature is hit. Ideally you want the elements to run at full power during the entirety of the boil.

    Once you have reached a boil make your hop additions and boil as long as required as per your recipe. A normal boil length is 60 minutes however this can vary between beer styles.

    Pro Tip: If you are running a Profile for the brew, you can set alerts when creating the profile as a reminder of when to add hops (for example).

    At sea level water will boil at 100°C. If a temperature of above 100°C is displayed on the controller while the wort is boiling then you will need to calibrate your temperature probe

    If a temperature below 100°C is displayed on the controller while the wort is boiling and you are at sea level then you will need to calibrate your temperature probe.

    Water boils at a temperature less than 100°C at altitudes above sea level. So, if your wort is boiling below 100°C and you are at a high altitude then correlate the displayed temperature with the boiling point of water at your elevation to determine if calibration is required.

    The BrewZilla includes an immersion cooling coil*. An optional counter flow can be purchased separately but these are complicated to use and it is sold as an optional extra.

    *35L and 65L models only. Immersion chilling is not receommended for the 100L BrewZilla - a counterflow chiller is much better suited.

    The immersion chiller is easy to use and clean, simply connect your garden hose to each end and run cold water through the chiller while it’s immersed in the wort inside the boiler. Place the immersion chiler into the boiling wort at least 10 minutes before the boil ends in order to ensure it is sanitised.

    If you were looking to save water you can also connect the immersion chiller to your pump on your BrewZilla and then immerse your immersion chiller in a bucket of ice water.

    There are a number of optional fittings which can be used to easily connect your garden hose or pump to your immersion chiller which can be purchased separately.

    The easiest way to connect a garden hose to the immersion chiller is to simply push the garden hose over the immersion chiller and secure with a hose clamp.

    For a more ergonomic solution you can install compression fittings and garden hose fittings onto your immersion chiller. This will allow you to quickly connect and disconnect a garden hose using female garden hose quick disconnect fittings.

    12.7mm compression fittings KL02004 and male garden hose fittings KL09461 can be purchased separately. Two of each fitting will be required to have a male garden hose fitting on each end of the immersion chiller.

    Using compression fittings to add garden hose connectors

    If you were looking to save water you can easily hook your immersion chiller up to the pump on your BrewZilla using 12.7mm compression fittings KL02004 and camlock fittings (KL04503 and KL04497). Run some silicone hosing KL06873 from your recirculation arm to your chiller and then run silicone hosing from the outlet of the chiller back into the BrewZilla.

    The compression fittings, camlock fittings and extra silicone hosing can be purchased separately.

    Adding camlock fittings to the immersion chiller

    If you prefer to use this method recirculate boiling wort through the chiller and back into the boiler for at least 5 minutes to make sure the coil is hot and any potential contaminant such as wild yeast or bacteria are killed by the boiling wort.

    Once you have sanitised your chiller, place the chiller into a bucket of ice water and use the ball valve on the recirculation arm to adjust the flow rate. Adjusting the flow rate on the recirculation arm will change the temperature out of the output of the coil. So, use this adjustment to achieve your desired wort temperature so the wort is at a suitable temperature to put into your fermenter.

    Another great method of cooling your wort that saves time is hot cubing. If you fill a HDPE Cube or HDPE Bladder with hot wort then quickly fit the lid, this will keep your wort in a sanitary environment, as the boiling or near boiling temeprature wort is hot enough to instantly sanitise.

    If you use this method, make sure to purge air out of the cube / bladder and then simply leave it at ambient temperature for 24 hours to cool down (preferably out of direct sunlight). Once cool, transfer to your fermenter and pitch yeast as normal.

    Hot cubing - a great alternative to cooling wort

    The Gen 4 BrewZilla has a domed bottom with a centralised pump inlet. This makes it easy to drain all liquid from the brewery at the end of your brew day simply by opening the tap. After the liquid has been drain then rinse to remove any trub from the boiler. You may find tipping the unit upside down will do a better job at getting all this trub out of the boiler.

    Then fill your brewery up with water and an approved cleaner such as StellarClean according to the instructions on the package. Set the temperature on the boiler to 55°C and attach the camlock recirculation arm. Then select Pump on the device to energise it and recirculate this cleaner for 10 minutes using the pump, particulates on the wall of the brewery can be removed using a sponge or cloth. Then turn the pump off and connect your chiller (if required) and recirculate through the chiller for another 5 minutes.

    Then use the Pause button to turn the elements and pump off, empty the cleaning liquid and rinse the brewery using a hose or fill with clean water. Attach the recirculation arm and press play to reenergise the device and run the pump to rinse the recirculation arm and repat with your chiller (if required).

    After it has been rinsed, empty this water and then fill again with water and an approved sanitiser such as StellarSan according to the package instructions. Acidic sanitisers such as StellarSan assists with dissolving minerals which produce beer stone and also helps to passivate the stainless steel. Recirculate this StellarSan solution through the camlock recirculation arm and the chiller (if required). The StellarSan solution can then be emptied ready for the next brew day, it does not require rinsing.

    Generally, the pump does not require disassembly after each brew day, simply recirculating cleaner and sanitiser through it will break down and dissolve any proteins, minerals or contaminants present in the pump.

    The pump on the Gen 4 BrewZilla is easily accessible by simply flipping the brewery over if you decide you wanted to perform a thorough clean or your pump happens to become stuck.

    If you have a blocked pump you may need to disassemble the pump. To Disassemble the pump, detach all hosing first and then unscrew the pump from the brewery. Then remove the screws that hold the pump head on and check the pump head for debris and or solids that could be stuck in the pump head. Remove the impeller and check if for damage or any blockage that could be stopping it from spinning. Look in the impeller housing and confirm no blockages are within this housing.

    Pro Tip: Recirculating hot StellarClean PBW as described in Cleaning for at least 10 minutes will help keep the impeller and pump head from becoming sticky or clogged.

    NOTE: Never direct a garden hose down the pump inlet or recirculation arm as this can result in the silicone hosing rupturing due to the high pressure of mains water.

    Mashing

    Mash Temperature Reading

    Sparging

    Boiling

    Boil Temperature Reading

    Cooling

    Connecting the immersion chiller to a garden hose (recommended)

    Connecting the immersion chiller to your BrewZilla pump – Ice Bath (optional)

    Hot Cubing

    Cleaning

    Pump Cleaning and Maintenance

    assemble the recirculation arm
    Play/Pause - Turn Heating On or Off

    Pump - Turns the Pump On or Off

    The Gen 4.0 BrewZilla can be controlled using the buttons on the digital controller or through the RAPT Portal.

    If you do not intend to connect your device to the RAPT Portal and hence do not want to utilise the Wi-Fi functionality of the controller you can choose to control the brewery using only the digital controller.

    To remove the prompt requesting you to register your device to the RAPT Portal you will need to disable Wi-Fi in the settings. To do this press Select to enter the menu, then select Settings, then navigate using the arrows to the Disable Wi-Fi setting. Press Select to disable the Wi-Fi and the controller will then restart automatically.

    If you decide you don’t want to register your RAPT Gen 4 BrewZilla to the RAPT portal and hence not use the Wi-Fi functionality of the brewery you will in turn lose a lot of the functionality of the brewerywhich is offered through the RAPT Portal. This includes features such as setting up complex mashing/brewing profiles, logging brews etc.

    ICON
    MODE

    Heating Relay On

    WiFi Connected

    Bluetooth Enabled

    At the home screen Use the Select button until the Target Temperature is highlighted then press the Up or Down buttons to adjust the target temperature. The BrewZilla will only begin heating once the device has been energised by pressing the Play button.

    Warning: Do not press Play to energise the device if there is no liquid in the vessel.

    Press the Pump button to turn the pump on/off. The Pump text will be coloured light blue when the pump is set to ON and coloured grey when set to OFF.

    Warning: Do not press Pump to energise the device if there is no liquid in the vessel. This will result in the pump running dry which can damage the pump.

    For greater repeatability of your mash schedule, you can control the pump output by adjusting the duty cycle of the pump rather than using the ball valve on the recirculation arm to adjust the output of the recirculating wort.

    To adjust the duty cycle of the pump, press the Select button until the Pump Percentage is highlighted then use the Up or Down buttons to change the pump percentage. If the pump percentage is reduced then the pump will cycle on/off to reduce the output.

    Alternatively, you can hold the pump button while pressing the up or down arrows to adjust the duty cycle.

    Important: to minimise the risk of blocking the pump, always have the top screen in place when recirculating wort during the mash

    Press the Select button until the Heat Percentage is highlighted then use the Up or Down buttons to change the heating power.

    If you have PID disabled then it is best to set the heating power to between 30-40% during the mash to stop the temperature overshooting your set temperature.

    Note: If Distillation Mode is enabled then the Heating power percentages will be locked to only power output using the elements -relay switching of elements is disabled in this mode.

    NOTE: In most cases calibration is not required. Only calibrate if temperature reading is inaccurate.

    If you find that your temperature probe is not reading the correct temperature for example if is reading over or under 100°C when boiling at sea level then a 2-point calibration can be performed.

    To calibrate the built in probe

    1. Enter the menu by pressing Select

    2. Use the Up or Down arrows to navigate to Settings and press Select

    3. Navigate to Calibration Point 1 and hit Select

    Calibration Point 1

    FIll your boiler with at least 5L ice water and measure the temperature of the water using a calibration thermometer such as a KL23320 Digital Instant Read Thermometer. Wait for the temperature reading on both the RAPT Gen 4 BrewZilla and the external calibrated thermometer to stabilise as much as possible.

    Then adjust the temperature shown on the RAPT Gen 4 BrewZilla (Calibration Point 1) to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in Calibration point 1 and move on to Calibration point 2.

    Calibration Point 2

    Empty the boiler and fill with hot or boiling water. Alternatively bring the water already in the boiler to boiling point by setting the temperature to above 100C and the power to 100%. When the water in the boiler is visibly boiling measure the temperature of the water using a calibration thermometer such as a KL23320 Digital Instant Read Thermometer. At sea level this will be 100°C.

    Then adjust the temperature shown on the RAPT Gen 4 BrewZilla to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in this calibration point 2

    Your RAPT Gen 4 BrewZilla is now calibrated.

    Pro Tip: Instead of using ice water and boiling water to calibrate (which will give the greatest accuracy across the widest temeprature range) you can calibrate Point 1 at 65°C (Using a calibrated thermoemter and bringing the water to this temperature using the elements) and Calibrate Point 2 at boiling point (100C). This can give better accuracy in the mashing temperature range.

    You can manually reset the temperature probe to the default settings.

    1. NTC beta: 3950

    2. NTC ref. temperature: 298.2

    3. NTC ref. resistance: 100000

    You can also select Forget Calibration in Settings. This will revert any saved calibration settings to default.

    The Gen 4 BrewZilla includes a setting to enable PID Heating. The default settings for the PID coefficients are shown in the Default Settings table. These coefficients should be considered a baseline and will need to be adjusted in most cases to acheive a reasonable result during brewing.

    Note that due to the nature of PID temperature control, for ideal results you will need to manually adjust the PID setings for every batch, to compensate for variables such as water volume, desired temeprature range, grain quantity etc.

    For example, when brewing larger or smaller batches, or creating wort of higher o lower gravities the PID settings will typically need to be adjusted in order to acheive the desired result.

    PID can allow for precise temperature control. However, real world limitations as outlined bove mean that it is typically easier to acheive highly accurate, responsive and stable temperature control using a Bonded RAPT Bluetooth Probe. Refer to the Bluetooth Operation section for a detailed guide.

    For a guide to PID settings David Heath has a fantastic video:

    Using the Digital Controller

    Using the BrewZilla without Connecting to WiFi

    Display Icons Legend

    Setting the Target Temperature Manually

    Turning the Pump On or Off

    Adjusting the Pump Duty Cycle (Percentage)

    Adjusting the Heating Power

    Temperature Probe Calibration

    Reset Temperature Probe Calibration

    PID Temperature Control

    On

    Cooling Relay On

    On with countdown overlay

    Cooling Relay Start Delay

    On

    Heating Relay On

    The RAPT Temperature Controller offers a number of different mounting options offering the versality to be able to change how to controller is mounted depending on what you are using the controller for. The controller is provided as standard with a mounting plate which is installed onto the controller out of the box. This mounting plate can be removed if you would instead prefer to mount the controller onto the wall for example.

    To remove the mounting plate, slide the mounting plate down towards the bottom of the controller.

    If you prefer to mount the RAPT temperature controller to your wall however you did not want to damage the wall by screwing into it you can attach the mounting plate to the wall using strong double-sided tape and then slide the RAPT temperature controller onto the mounting plate to secure it.

    Screw two screws into the wall using the following template as a guide. Then simply hook the controller onto the screws using the mounting points provided on the back of the controller.

    Please use this link to download and print the RAPT Temperature Controller Drill Mounting Template

    Unscrew the hanging hook and rotate it 180 degrees, retighten and attach the controller to the wall using this hanging hook. This can be mounted to your wall using a screw or hanging the controller onto a hook which is already mounted on your wall for example

    Another option for mounting the RAPT Temperature Controller onto a wall is to drill a screw through the recessed holes below the front face plate which continue all the way through to the two mounting holes at the back of the controller.

    These holes can be identified by running your finger along the face plate in the area shown below. You can then either peel away the face plate and use an 8G x 60mm countersunk screw or you can drill straight through the face plate using an 8G x 60mm or 10G x 60mm countersunk screw as shown below:

    WARNING: Ensure the temperature controller is unplugged from the wall socket before changing the orientation of the cables

    If you want to neatly mount the RAPT Temperature controller vertically onto your bench or into a custom designed cabinet/panel for example, the orientation of the cables can be quickly and easily rearranged. To achieve this, undo the 4 screws which hold the front and back housings together and then pull the two housings apart.

    Unscrew the two screws which hold the slotted blanking plate to the housing and remove the slotted blanking plate.

    Move the cable glands to the back of the unit and secure in place with the slotted blanking plate, then secure the slotted blanking plate to the housing using the two screws. Then reassemble the front and back housings and secure with screws

    You can then custom design your own panel or cabinet to mount this temperature controller into with the outlets and wiring now exiting out the back of the controller allowing for a very neat mounting arrangement.

    Alternatively, if you want to mount this on your bench top or on top of your Temperature Controller you can use the mounting plate as a stand to keep the temperature controller in an upright position. Simply slide the temperature controller housing onto the guides on the mounting plate as shown:

    The RAPT Temperature Controller comes as standard with a 2m extension temperature probe. This probe is calibrated out of the box. You may wish to calibrate this for a number of reasons such as to improve accuracy around the temperature range in use, or if you have replaced the original temperature probe for any reason.

    To calibrate the temeprature probe:

    1. Enter the menu by pressing Select

    2. Set up two glasses of water. Ice water to one glass and add hot water to the second glass

    3. Use the Up or Down arrows to navigate to Settings and press Select

    4. Navigate to Calibration Point 1 and hit Select

    Insert the temperature probe of the RAPT Temperature Controller into the glass of ice water while simultaneously measuring the temperature of the ice water using a calibrated external thermometer such as a digital instant read thermometer (KL23320). Wait for the temperature reading on both the RAPT Temperature Controller and the external calibrated thermometer to stabilise as much as possible.

    Then adjust the temperature shown on the RAPT Temperature Controller to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in Calibration point 1 and move on to Calibration point 2.

    Insert the temperature probe of the RAPT Temperature Controller into the glass of hot water while simultaneously measuring the temperature of the hot water using a calibrated external thermometer. Wait for the temperature reading on both the RAPT Temperature Controller and the external calibrated thermometer to stabilise as much as possible.

    Then adjust the temperature shown on the RAPT Temperature Controller to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in this calibration point 2

    Alternatively, Bonding a RAPT Pill Hydrometer via Bluetooth and using this as the tmperature probe is ideal as this unlocks the ability to have powerful, customised Fermentation Profiles with steps that can be triggered by temperature, time, gravity and rate of change of gravity!

    In the event that you revert back to the standard probe that is preinstalled in the RAPT Temperature Controller, you can manually reset the temperature probe to the default settings.

    1. NTC beta: 3950

    2. NTC ref. temperature: 298.2

    3. NTC ref. resistance: 100000

    You can also select Forget Calibration in Settings. This will revert any saved calibration settings to default.

    Display Legends

    Graph Disabled Display Legend

    Graph Enabled Display Legend

    Display Icon Legend

    Display - Graph Disabled
    Display - Graph Enabled

    Mounting the RAPT Temperature Controller

    Removing the Mounting Plate

    Wall Mounting Option 1

    Wall Mounting Option 2

    Wall Mounting Option 3

    Wall Mounting Option 4

    Vertical Bench/Panel Mounting

    Temperature Probe Calibration

    Calibration Point 1

    Calibration Point 2

    Reset Temperature Probe Calibration

    Troubleshooting & Glossary

    This guide covers glossary of terms and troubleshooting for common issues like Fill Time Out, foam control, and Wi-Fi error codes 5379 or 28674. Ensuring you get the most out of your RAPT Can Filler.

    Glossary of Terms

    Term
    Meaning

    Minimum Fill Rate

    The minimum liquid height increase required per second to maintain the cycle. (Default: 2.00mm/s)

    Fill Time Out

    The maximum time allowed for a fill cycle to complete before the unit stops due to the Minimum Fill Rate not being achieved.


    Problem
    Potential Solution

    Problem
    Solution

    If updating the firmware persistently fails or throws an error, and all troubleshooting steps have failed, then try using your mobile phone as a Hotspot to resolve this.

    Using the phone as a Hotspot will typically solve firmware update issues of this kind

    1: It helps eliminate potential network or modem/router issues which can cause problems that can be hard to isolate and resolve

    2: It can help eliminate signal strength or poor WiFi connection issues as the phone can be positioned right next to the RAPT device when in Hotspot mode.

    To connect to the phone Hotspot and update the firmware there are a few steps to follow

    1. On the phone, turn WiFi OFF. When troubleshooting firmware download or network issues, we do not want to use the same network thus the phone must be disconnected from the WiFi network in order to do this

    2. Enable Personal Hotspot (sometimes just called Hotspot) on your phone. This is typically located under the WiFi or Network menu in the Settings menu of the phone. On IOS this is under Settings/Personal Hotspot. The menu names will vary on Android depending on device

    3. Enable Maximise Compatibility (on IOS) or 2.4gHz Network Only (on Android - again, this will have different names depending on device/OS). This will help minimise issues when connecting

    Menus

    Menus | RAPT Gen 4 BrewZilla

    The RAPT Gen 4 BrewZilla is designed to be largely controlled through the RAPT Portal.

    There are various on board functions which can be accessed directly through the on board menu.

    To use the on board menu, use the Up or Down buttons to navigate. Use the Select button to select or enter a function once highlighted. Use the Return button to escape from a Menu option or return to the prvious screen. Selecting Back will not save any changes.

    Register Device

    This option will only be available when the RAPT Gen 4 BrewZilla is not registered to the RAPT Portal. For a step by step guide to registering your RAPT Gen 4 BrewZilla please refer to Getting Started

    Profiles

    To access currently running Profiles, or Profiles that have been uploaded to the device, navigate to and select Profiles in the menu. From this menu, available Profiles can be started, stopped and paused.

    Active profiles can also be skipped to another step or reverted to a previous step. Please refer to for a full guide.

    Delayed Start is a smart timer that allows (for example) the strike water to be heated to a set temperature at a set time. This is useful if you wish to brew early in the morning - you can fill the BrewZilla and select the time you want the mash water to be ready.

    To input a Delayed Start temperature and time, first enter the desired temperature using the Up or Down buttons. When the desired temperature is displayed, press Select to move to the next field.

    The next field is the time in hours and minutes the temperature should be reached. Enter the desired time using the Up or Down buttons.

    NOTE: If the BrewZIlla is connected to WiFi and Registered to your RAPT Account, a dynamic display will show the time and date at which the input temperature will be reached.

    Once the desired time has been reached, press Select to move to the next field. The next field allows you to include or not include heating time. If Yes is selected, heating time will be included. This means the BrewZilla will start heating before the selected time such that the target temperature is reached at the selected time. If No is selected, the BrewZilla will start heating at the selected time.

    Once all setting s are correct, press Select to save the Delayed Start. The BrewZilla will now automatically begin heating at the selected time.

    NOTE: The BrewZilla will be automatically set to heat at 100% power when Delayed Start is active. Heating time calculations are based on 100% power. The power setting can be manually changed once the Delayed Start has been set. However, this will not be allowed for in timing calculations and is therefore not recommended to be changed.

    Delayed Start can be cancelled at any time. Open the menu and select Cancel Delayed Start to cancel.

    This is performed through the Profiles screen

    The following options are available in the Settings Menu.

    To change any of the advanced settings enter the Menu by pressing Select . Once in the menu navigate to Settings and press Select

    Up or Down buttons to adjust the set value for the setting. To save your setting hit Select . To return to the menu without saving choose Cycle/Back

    Some options are on/off toggles that can be activated or deactivated from the Settings Menu directly.

    SETTING
    PARAMETER

    Bluetooth needs to first be enabled in the menu (above).

    To Bond a Bluetooth enabled RAPT device, use the Up or Down buttons to scroll to select the device. Choose Select button to Bond the device, or the Cycle/Back button to cancel.

    Once Bonded, the device will be visible in the Bonded section of the Bluetooth Menu. To Unbond, select the device with the navigation arrows and choose Select buttont to Unbond the device, or the Cycle/Back button to cancel.

    Once the device is Bonded, it can be selected in the Settings menu option as one of the available Temperature Sensors. Once selected in this menu, temperature control will be ceded to the selected Bluetooth enabled RAPT device, rather than the internal temperature probe. In addition, on the TFT display the current (most recent) Gravity and Temperature reading will be displayed. The internal (built in probe) temperature is also displayed.

    NOTE: this is not displayed in Graph Enabled Mode.

    NOTE: It is completely normal for there to be a temperature variance between the built in probe and the Bluetooth enabled RAPT device. This is because the Bluetooth device is measuring the temperature of the mash (typically), and the built in probe is measuring the temperature at the base of the boiler. This difference will be greater when the RAPT Gen 4 BrewZilla is actively heating.

    The Allowed Sensor Diff. Iin the menu) sets the allowed temperature differential between the desired setpoint and the current temperature of the RAPT Gen 4 BrewZilla's built in probe. Heating is disabled temporarily if this differential is exceeded. The default differential setting is 2°C. This value is suitable for mashing. For step mashing or mash out (for example) you may wish to increase this differential as this allows the temperature of the mash to be incresed at a faster rate.

    This differential can be altered in the Settings menu. If the temperature differential is exceeded, the RAPT Gen 4 BrewZillawill suspend heating until the differential is reduced. The legend DIFF OVERRIDE will also be displayed when the display is in Graph Disabled Mode.

    The RAPT Gen 4 BrewZilla will suspend active heating and resume as needed – no intervention is required. Once the differential is reduced then heating will continue as normal.

    For more information about Bluetooth operation, plase refer to the Bluetooh section.

    The Diagnostics menu contains information about the RAPT Gen 4 BrewZilla. This includes such information as current firmware version, Wi-Fi network and signal strength, MAC address and IP address of the device.

    The About menu contains information specific to the firmware and software of the RAPT Gen 4 BrewZilla and associated devices, including but not limited to copyright information, acknowledgment of open source properties used, legal information etc.

    Troubleshoot BrewZilla

    Troubleshoot BrewZilla WiFi or Registration issues

    Wifi, Registration and Telemetry Issues

    Problem
    Solution

    Cannot open Captive Portal

    Check that WiFi is active on your mobile device

    Select KegLand RAPT XXXX network

    If updating the firmware persistently fails or throws an error, and all troubleshooting steps have failed, then try using your mobile phone as a Hotspot to resolve this.

    Using the phone as a Hotspot will typically solve firmware update issues of this kind

    1: It helps eliminate potential network or modem/router issues which can cause problems that can be hard to isolate and resolve

    2: It can help eliminate signal strength or poor WiFi connection issues as the phone can be positioned right next to the RAPT device when in Hotspot mode.

    To connect to the phone Hotspot and update the firmware there are a few steps to follow

    1. On the phone, turn WiFi OFF. When troubleshooting firmware download or network issues, we do not want to use the same network thus the phone must be disconnected from the WiFi network in order to do this

    2. Enable Personal Hotspot (sometimes just called Hotspot) on your phone. This is typically located under the WiFi or Network menu in the Settings menu of the phone. On IOS this is under Settings/Personal Hotspot. The menu names will vary on Android depending on device

    3. Enable Maximise Compatibility (on IOS) or 2.4gHz Network Only (on Android - again, this will have different names depending on device/OS). This will help minimise issues when connecting

    Problem
    Possible Cause & Solution

    Bluetooth functionality
    Bluetooth Operation
    Bluetooth
    Calibration
    Calibration
    Troubleshooting
    Bluetooth functionality
    Bluetooth Operation
    Bluetooth
    Calibration
    Calibration
    Troubleshooting
    RAPT Pill Captive Portal % Registration

    Check Gas Line: Use a glass of water to check for leaks in the gas tube; check the Diagnostics menu to see if pressure is dropping. Cut or replace any areas of damage.

    Fill Time Out Error (User/Environment)

    Too Much Foam: Foam prevents the sensor from reading the liquid level correctly. Chill liquid further, increase line resistance, or lower transfer pressure.

    Transfer Speed: If the flow is too slow, the min fill rate won't be hit. Increase pressure/speed.

    Vessel Width: Very wide vessels fill "slower" in terms of height per second.

    Inconsistent Fills

    Residual Pressure: Increase "Wait Time" in presets (0.5s minimum) to allow purge pressure to stabilisze before filling.

    "Purging, Wait, Ready" (No Fill)

    Recalibrate: The calibration values are too close together. Ensure Empty Pressure is ~0.000 ±0.03 and Calibration Factor is ~0.01000 ±0.002 kPa/mm.

    Pressure Sensor Error

    Kinked/Blocked Line: Check for liquid or kinks in the external gas line. If clear, remove the housing screws to inspect the internal gas line connection.

    "No Internet" on Phone

    Select "Forget Network" or ignore the prompt; internet isn't needed for the setup portal. Then connect again

    Connection Failed

    Check Band: Must be 2.4GHz (not 5GHz).

    Check Password & Wi-Fi Name: Remove non-alphanumeric characters (e.g., #, !, ?).

    Unsecured: Device cannot connect to networks without a password.

    Reboot your modem/WiFi router

    Try connecting to a different Wi-Fi network

    Turn off any VPN or anything that can block an outgoing signal on the router

    Install optional to improve WiFi connectivity

    Missing Validation Code

    Connect the device to your W-iFi network; then Update the firmware - select Check for OTA update in Settings

    Error Registering Device

    Check that the device firmware is up to date - select Check for OTA update in the DIagnostics screen

    The Validation Code may have timed out. Reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in

    If the above steps do not work, reboot the network that the device is connected to. Once the network has rebooted, reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in. Note: if using a modem and seperate Wi-Fi routers, reboot the modem and then the Wi-Fi routers in that order.

    A corrupt firmware install can prevent registration. This can happen if a firmware download is interrputed, for example. If the above steps do not allow registration, please refer to to rollback firmware to a good version, then update to the current version

    Determine whether your device is connected to Wi-Fi

    To check this navigate to Diagnostics and check that it shows your network’s IP address next to IP (STA) - in the form 192.168.XX.XXX or similar. You can also check the WiFi AP (Access Point ) the device is connected to and the current WiFi signal strength

    Determine whether your device is registered to the RAPT Portal

    If the message "Register your device by pressing the select button to enter the main menu, then selecting the "Register Device" item in the main menu" is displayed, this is not registered. Please follow the steps outlined in Register Device

    Cannot update firmware | 5379 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against

    Make sure there are no VPNs in use, or filters or other potential issues set up in the router that can block an outgoing signal

    If issues persist, reboot the device and also the modem

    If the above do not work, see below

    Cannot update firmware | 28674 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Error 28674 is an error opening an HTTP connection. Check your modem or router settings. A VPN, Firewall or other setting may be blocking outgoing connections - this is a common reason for this error

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against

    If issues persist, reboot the device and also the modem.

    If the above do not work, see below.

  • Once Hotspot is enabled on the device, following the steps in Getting Started to connect to the phone Hotspot

  • Once connected, navigate to Settings/Check for OTA update on the RAPT Device

  • Empty Pressure

    The ambient atmospheric pressure reading captured during the calibration process.

    Calibration Factor

    The calculated pressure change (kPa per mm) determined during calibration.

    Fill Count

    Total successful fills completed during the current session.

    CPM (Cans Per Minute)

    Current production speed based on the frequency of completed fills.

    AFT (Average Fill Time)

    The average duration (in seconds) to complete a single fill cycle in the current session.

    Fill Time Out Error (settings)

    Decrease Min Fill Rate: The rate may be set too high for your vessel (Default 2.0mm/s).

    Increase Fill Time Out: Give the unit more time to reach the goal (Default 5s).

    Adjust Wait Time: Increase the pause between purge and fill (Optimum: 0.5s–1.5s).

    RAPT Network Not Visible

    Ensure Wi-Fi is enabled in Settings.

    Reboot unit for 30 seconds.

    Check Diagnostics: If an IP is shown, it’s already connected.

    Filling Troubleshooting

    Connection & Registration Troubleshooting

    SIgnal Strength

    Using Phone as Hotspot

    SIgnal Strength Table

    Graph zoom level

    Select the date range displayed on the graph (default 7 days)

    Heating Hysteresis

    Sets the heating hysteresis (range 0.0°C-10°C, default 2°C)

    Heater Enabled

    Toggles heating on or off (when unchecked, the heater will not operate irrespective of other settings)

    Bluetooth Enabled

    Toggles on or off

    Allowed Sensor Diff.

    This sets the allowed temperature differential between the built in probe and the current setpoint when using a Bluetooth device for temperature control (range 1°C-50°C, default 2°C). See

    Sensor timeout

    Sets the timeout if a device drops out (reverts to internal probe) (Range 5-1800 seconds, default 130 seconds)

    Sounds Enabled

    Toggles device sounds on or off

    Calibration Point 1

    First Calibration Point (see )

    Calibration Point 2

    Second Calibration Point (see )

    Forget Calibration

    Deletes saved calibration settings and restores defaults

    NTC Beta

    Enter the NTC Beta of an external temperature probe. The default is 3950

    NTC Ref. Temperature

    Enter the NTC Ref. Temperature of an external temperature probe. The default is 298.2

    NTC Ref. Resistance

    Enter the NTC Ref. Resistance of an external temperature probe. The default is 100000

    Relay Cycle Time

    Sets the allowed cycle time for PID heating (Range 5-3600 seconds, default 30 seconds)

    Distillation Mode

    Toggles Distillation Mode on or off

    PID Heating

    Toggles PID heating on or off (recommended for advanced users only)

    Heat P Coefficient

    Enter desired proportional PID coefficient (Default 0.250)

    Heat I Coefficient

    Enter desired integral PID coefficient (Default 0.0100)

    Heat D Coefficient

    Enter desired derivative PID coefficient (Default 0.0750)

    Forget WiFi Config

    Forgets existing WiFi config - useful if you change WiFI networks

    Disable WiFi

    Disables WiFi (if you wish to not use the RAPT Portal and have only manual control)

    Clear Registration

    Clears RAPT Portal registration (see )

    Low Temp. Alarm

    This is the temperature below which an alarm will sound (default -10°C)

    High Temp. Alarm

    This is the temperature above which an alarm will sound (default 120°C)

    Check For OTA Update

    Manually check and download any available firmware updates

    Temperature Sensor

    Select built-in probe or select any Bonded Bluetooth RAPT Pill & Hydrometer

    Show Graph

    Toggles display between the graph or a numerical display

    Unit System

    Toggles between metric or imperial data

    Delayed Start

    Settings

    Bluetooth

    Diagnostics

    About

    Profiles
    Profiles can also be started using the Delayed Start option.
    Settings
    Settings
  • Once Hotspot is enabled on the device, following the steps in Getting Started to connect to the phone Hotspot

  • Once connected, navigate to Settings/Check for OTA update on the RAPT Device

  • Check for blockages. To determine if the pump is faulty or blocked remove the pump head when the BrewZIlla is empty and cool enough to handle. Inspect inside the pump head for grain or hop matter and clean as required. If not blocked, check to see if the impeller is spinning freely - sticky work buildup may prevent this

    BrewZilla making a clicking noise in operation

    This is normal. The elements are controlled by robust relay switching and thus clicking will be heard when the power is set to less than 100%

    Mash temperature is different to probe temperature

    This is normal. Due to grain having a large thermal mass the grain bed will not respond to temperature changes as quickly as the free flowing wort near the elements. Use of a allows for precise and accurate control

    Temperature reading error

    Calibration issue. Select the Forget Calibration option from Settings to restore default calibration settings. If this clears the error re-calibrate following . Ensure that the two calibration points are at least 20°C apart to minimise errors

    Temperature reading not correct

    Calibration issue. Select the Forget Calibration option from Settings to restore default calibration settings. If this clears the error re-calibrate following . Ensure that the two calibration points are at least 20°C apart to minimise errors

    Enter password 'kegland1'

    Cannot see KegLand RAPT XXX in my list of available networks

    Navigate to Settings and Enable WiFI

    Unplug the device for 30 seconds, then plug it back in and refresh the list of networks on your mobile device

    This may already be connected to WiFi. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then this is already connected

    "Selected Network is not connected to the Internet" error

    Select the KegLand RAPT XXX network and choose "Forget This Network"

    Device does not connect to my WiFi network

    Check that your network is broadcasting a 2.4gHz signal

    Non alphanumeric characters in the SSID or password can cause issues - change these to simple (letters and numbers only) characters

    Ensure you are selecting the correct network and inputting the correct password for that network

    The network must have a password – the device cannot connect to an unsecured network

    The device may already be connected. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then the deviceis likely already connected

    Reboot the device by unplugging for at least 309 seconds

    Reboot your modem/WiFi router

    Try connecting to a different WiFi network

    Turn off any VPN or anything that can block an outgoing signal on the router

    If the above do not work, see Using Phone as Hotspot below

    Cannot see a Validation Code

    Connect the device to your WiFi network

    Update the firmware - select Check for OTA update in Settings

    Error when Registering device

    Check that the device firmware is up to date - select Check for OTA update in the DIagnostics screen

    The Validation Code may have timed out. Reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in

    If the above steps do not work, reboot the network that the device is connected to. Once the network has rebooted, reboot the device by unplugging it for at least 30 seconds, then plugging it back in. Log out of the RAPT Portal and log back in. Note: if using a modem and seperate wifi roters, reboot the modem and then the wifi routers in that order.

    A corrupt firmware install can prevent registration. This can happen if a firmware download is interrputed, for example. If the above steps do not allow registration, please refer to RAPT Device Boot Loop Troubleshooting & Recovery Mode to rollback firmware to a good version, then update to the current version

    Determine whether your device is connected to Wi-Fi

    To check this navigate to Diagnostics and check that it shows your network’s IP address next to IP (STA) - in the form 192.168.XX.XXX or similar. You can also check the WiFi AP (Access Point ) the device is connected to and the current WiFi signal strength

    Determine whether your device is registered to the RAPT Portal

    If the message "Register your device by pressing the select button to enter the main menu, then selecting the "Register Device" item in the main menu" is displayed, this is not registered. Please follow the steps outlined in Register Device

    Cannot update firmware | 5379 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    Make sure there are no VPNs in use, or filters or other potential issues set up in the router that can block an outgoing signal

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    Cannot update firmware | 28674 Error

    This is a network issue. The OTA Firmware Update could not be validated or was incomplete. Ensure your device is as close as possible to the router. Check signal strength in Diagnostics

    Error 28674 is an error opening an HTTP connection. Check your modem or router settings. A VPN, Firewall or other setting may be blocking outgoing connections - this is a common reason for this error

    Ensure you have a strong 2.4gHz WiFi signal (not just 5gHZ). Check your signal strength against this table

    If issues persist, reboot the device and also the modem

    If the above do not work, see Using Phone as Hotspot below

    Pump not working

    Pump is blocked. The most common reason for a BrewZilla pump to stop working is due to blockage. The pump is easily accessible so the head can be removed and cleaned/unblocked. To prevent pump blockages always use the top screen when mashing or elevate the recirc tubing above the grain bed. Using the ball valve to control recirc speed can also help. If the recirc tubing contacts the grain bed it is common to have grain 'sucked back' into the pump causing blockages. Refer to Pump Cleaning and Maintenance for more information

    Cavitation. Cavitation during the boil can cause an airlock in the pump. Cycle the pump on and off briefly to clear this.

    Not cleaned properly. If the pump is not thoroughly cleaned after every use then sticky wort build up can cause the pump to fail or stop working. Ensure that hot (~50°C) StellarClean PBW solution is recirculated for at least 10 minutes after every brew day to prevent sticky wort buildup.

    SIgnal Strength

    Using Phone as Hotspot

    General Troubleshooting

    SIgnal Strength Table

    PID Enabled

    Profile Running

    Pump Enabled

    On with countdown overlay

    HeatingRelay Start Delay

    Connected

    WiFi Connected

    Enabled

    Bluetooth Enabled

    Enabled

    PID Heating Enabled

    Enabled

    Profile Running

    Enabled

    Alarm

    Setup

    Setting up the RAPT Fermentation Chamber

    WARNING

    IF THE FRIDGE HAS JUST BEEN MOVED DO NOT TURN ON UNLESS IT HAS BEEN STANDING UPRIGHT FOR ATLEAST 24 HOURS. FAILURE TO DO SO WILL VOID WARRANTY. STAND FRIDGE IN THE UPRIGHT POSITION FOR 24 HOURS BEFORE PLUGGING INTO MAINS POWER SOCKET

    CO2 GAS CAN BE DANGEROUS. MAKE SURE TO ALWAYS USE CO2 IN A WELL VENTILATED SPACE

    ALWAYS THOROUGHLY CHECK FOR GAS LEAKS ONCE YOU HAVE SET UP YOUR SYSTEM

    ENSURE THERE IS OVER 100 mm CLEARANCE AT THE BACK OF THE FRIDGE TO ALLOW FOR ADEQUATE AIR FLOW AND VENTILATION

    BE CAREFUL NOT TO CONTACT THE EXPOSED COLD PLATE WHEN ADDING OR REMOVING FERMENTERS OR KEGS

    Included with the RAPT Fermentation Chamber

    1 x RAPT Fermentation Chamber 1 x Wire Shelf 1 x Plastic Floor Protector 2 x PCO1881 Threaded Insert 2 x Left Door Hinges

    Display Legends

    Graph Disabled Display Legend

    This is the default display. This displays the current temperature and setpoint, as well as useful information such as Heating or Cooling Mode, WiFi and/or Bluetooth This will show an interface like the following:

    This displays a graph of temperature vs time with a default period of 7 days. This can be changed by selecting the Show graph checkbox in the Settings. This will show an interface like the following:

    ICON
    MODE
    FUNCTION

    If you intend to pressure ferment in the RAPT Fermentation Chamber you may find it useful to install a e and/or a .

    The duotight BlowTie Spunding Valve will allow excess pressure built up during fermentation to be released from the fermenter allowing an optimal fermentation pressure to be set based on your beer style and recipe.

    Installation of a duotight inline regulator allows for easy pressurisation for closed transfers for example.

    There is a mounting point on either side of the RAPT Fermentation Chamber for mounting a duotight BlowTie Spunding Valve or Inline Regulator.

    1. Remove the cover panel behind the RAPT Fermentation Chamber on the top of the fridge

    2. Unscrew the two Phillips head screws which hold the side service panel in position

    3. Slide the side service panel away from the RAPT Fermentation Chamber

    4. Remove the blanking plate and slide in the PCO1880 threaded plate into the desired location depending on if you wanted the ball lock disconnect mounting point on the side or the top of the fridge

    Note: You may need to remove the gauge from the BlowTie Spunding or Inline regulator which is positioned to the right of the RAPT Fermentation Chamber and rotate this such that it is upright. This can be done easily by removing the two bolts which hold the gauge housing in place and pulling up on the gauge to remove it

    Note: To ensure correct orientation install the Inline Regulator (KL15035) on the left hand side. Install the Blowtie spunding valve (KL15042) on the right hand side of the RAPT Fermentation Chamber

    For detailed instructions showing how to install a duotight BlowTie Spunding Valve or Inline Regulator, then please refer to the following instructional YouTube video

    An easy way to connect the EVABarrier hosing onto the carbonation cap is to use a duotight fitting. Below is just one example of how the EVABarrier gas hosing can be connected.

    1. Push a 6.35mm x 8mm reducer onto the duotight compatible barb of the carbonation cap

    2. Push an 8mm male x 8mm female elbow into the reducer

    3. Cleanly cut an 82mm length of EVABarrier hose and insert this firmly into the BlowTie Spunding Valve or Inline Regulator and duotight reducer. Ensure that the arrow on the side of the Spunding Valve or Inline regulator is pointing towards the RAPT Fermentation Chamber

    1. Push a 6.35mm x 8mm reducer onto the duotight compatible barb of the carbonation cap

    2. Cleanly cut an 84mm length of EVABarrier hose and insert this firmly into the BlowTie Spunding Valve or Inline Regulator and duotight reducer. Ensure that the arrow on the side of the Spunding Valve or Inline regulator is pointing towards the RAPT Fermentation Chamber

    The front panel at the base of the RAPT Fermentation Chamber is dismountable. In normal use it is held in place by magnets, to allow easy and convenient access to the drip tray which is mounted underneath the fermentation chamber. It is recommended to regularly check the drip tray and empty as required. To enable this, remove the four screws holding the front panel in place.

    The RAPT fermentation Chamber comes as standard with a short temperature probe which measures the air temperature within the RAPT Fermentation Chamber.

    If you were looking for higher accuracy temperature measurement by inserting a temperature probe into the thermowell of your fermenter you will need to install and calibrate a longer extension temperature probe (sold separately - )

    For instructions to install and calibrate this longer extension temperature probe please refer to the or follow the steps below

    Alternatively, Bonding a via Bluetooth and using this as the tmperature probe is ideal as this unlocks the ability to have powerful, customised Fermentation Profiles with steps that can be triggered by temperature, time, gravity and rate of change of gravity!

    To calibrate the extension probe:

    1. Enter the menu by pressing Select

    2. Set up two glasses of water. Ice water to one glass and add hot water to the second glass

    3. Use the Up or Down arrows to navigate to Settings and press Select

    Insert the temperature probe of the RAPT Fermentation Chamber into the glass of ice water while simultaneously measuring the temperature of the ice water using a calibrated external thermometer such as a Wait for the temperature reading on both the RAPT Fermentation Chamber and the external calibrated thermometer to stabilise as much as possible.

    Then adjust the temperature shown on the RAPT Fermentation Chamber (Calibration Point 1) to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in Calibration point 1 and move on to Calibration point 2.

    Insert the temperature probe of the RAPT Fermentation Chamber into the glass of hot water while simultaneously measuring the temperature of the hot water using a calibrated external thermometer. Wait for the temperature reading on both the RAPT Fermentation Chamber and the external calibrated thermometer to stabilise as much as possible.

    Then adjust the temperature shown on the RAPT Fermentation Chamber (Calibration Point 2) to match the temperature measured on the external calibrated thermometer.

    Press Select to lock in this calibration point 2

    In the event that you revert back to the standard probe that is preinstalled in the RAPT Fermentation Chamber, you can manually reset the temperature probe to the default settings.

    1. NTC beta: 3950

    2. NTC ref. temperature: 298.2

    3. NTC ref. resistance: 100000

    You can also select Forget Calibration in Settings. This will revert any saved calibration settings to default.

    Manual calibration of the internal temperature probe can be performed using the same method as outlined for the extension probe.

    Included with every RAPT chamber are spare hinges that allow for the orientation of the door to be changed from right side opening to left side opening.

    The bottom hinges are accessed by removing the dismountable drip tray cover (above).

    To access the top hinges, remove the top panel of the RAPT chamber.

    Follow the above instructions for installing the inline regulator to remove the two front panels. Then remove the 6 screws holding the plastic top cover in place. Once the top hinge can be accessed, it is removed by unscrewing from the RAPT chamber.

    To swap the door hinge side, remove the top right hinge. Then carefully lift the door off the bottom hinge pin and place in a safe place. Unscrew the bottom right hinge.

    Perform this in reverse to install the left hinges. Install the left bottom hinge. Carefully align the door onto the left bottom door hinge pin. Then install the left top hinge and replace the top cover.

    It is recommended that this is performed by two people to minimise the risk of damage during the process

    Prior to beginning fermentation or hooking up any kegs to your gas line into the fermentation chamber it is essential to conduct a leak test.

    It is best to conduct a pressure decay test on the fermenter itself and on the incoming gas line into the duotight inline regulator from the CO2 cylinder and regulator to ensure your entire system has no leaks.

    This can be done easily.

    1. Attach CO2 cylinder and regulator to the gas post of the RAPT chamber

    2. Attach the disconnect from the inline regulator (inside the RAPT chamber) to your empty fermenter

    3. Adjust the pressure on the regulator to 20psi

    4. Turn the CO2 cylinder valve handles off

    Troubleshooting

    RAPT Pill Hydrometer & Thermometer - Troubleshooting Guide

    Wifi, Registration and Telemetry Issues

    Problem
    Solution

    Cannot open Pill Captive Portal

    Check that WiFi is active on your mobile device

    Select RAPT Pill XXXX network

    If updating the firmware persistently fails or throws an error, and all troubleshooting steps have failed, then try using your mobile phone as a Hotspot to resolve this.

    Using the phone as a Hotspot will typically solve firmware update issues of this kind

    1: It helps eliminate potential network or modem/router issues which can cause problems that can be hard to isolate and resolve

    2: It can help eliminate signal strength or poor WiFi connection issues as the phone can be positioned right next to the RAPT device when in Hotspot mode.

    To connect to the phone Hotspot and update the firmware there are a few steps to follow

    1. On the phone, turn WiFi OFF. When troubleshooting firmware download or network issues, we do not want to use the same network thus the phone must be disconnected from the WiFi network in order to do this

    2. Enable Personal Hotspot (sometimes just called Hotspot) on your phone. This is typically located under the WiFi or Network menu in the Settings menu of the phone. On IOS this is under Settings/Personal Hotspot. The menu names will vary on Android depending on device

    3. Enable Maximise Compatibility (on IOS) or 2.4gHz Network Only (on Android - again, this will have different names depending on device/OS). This will help minimise issues when connecting

    Problem
    Solution

    The RAPT Pill Hydrometer & Thermometer comes with a 12-month Warranty when sold in Australia.

    Warranty does not cover product failure as a result of installation or operating procedure not in accordance with installation and operating guidelines as described in the instruction manual.

    To lodge a warranty claim in Australia please forward as many visual pieces of supporting information and a detailed description of your issue to

    If you purchased your unit from an international distributor, you will be required to go through their warranty claims process.

    For a full terms and conditions, please visit our website:

    RAPT Bluetooth Thermometer
    this guide
    this guide
    Calibration
    Calibration
    Troubleshooting
    Bluetooth functionality
    Bluetooth Operation
    Bluetooth

    On with countdown overlay

    Cooling Relay Start Delay

    On

    Heating Relay On

    On with countdown overlay

    HeatingRelay Start Delay

    Connected

    WiFi Connected

    Enabled

    Bluetooth Enabled

    Enabled

    PID Heating Enabled

    Enabled

    Profile Running

    Enabled

    Alarm

  • Screw a duotight compatible carbonation cap onto the PCO1881 thread

  • Top Mount or Side Mount the KL10788 Carbonation Caps

  • Measure and cleanly cut the desired length of EVABarrier tubing required to reach from your fermenter in the fridge to the duotight BlowTie Spunding Valve or Inline Regulator. Then route this hosing into the injection moulded channel and through the opening in the top of the fridge

  • Unscrew the two screws which hold the RAPT blanking plate onto the mounting points

  • Secure the duotight BlowTie Spunding Valve or Inline Regulator into position using the two mounting points

  • Terminate the line inside the RAPT fermentation chamber with gas disconnects. KL20756 duotight Disconnects are recommended for this

  • Navigate to Calibration Point 1 and hit Select
  • Wait two hours and ensure the pressure reading on the pressure gauge on the regulator has not changed

  • On

    Fan On

    On

    Cooling Relay On

    Graph Enabled Display Legend

    Display Icon Legend

    Installing duotight Blowtie or Inline Regulator (optional)

    Top Mounting

    Side Mounting

    Removing Panel to Access Drip Tray

    Extension Probe Installation & Calibration

    Calibration Point 1

    Calibration Point 2

    Default Temperature Probe Calibration

    Swapping The Door Opening Direction

    Leak Test Procedure

    KL15042 duotight BlowTie Spunding Valv
    KL15035 duotight Inline Regulator
    KL22460
    instructional YouTube video
    RAPT Pill Hydrometer
    KL23320 Digital Instant Read Thermometer.
    Display - Graph Disabled
    Display - Graph Enabled
  • Once Hotspot is enabled on the device, following the steps in Getting Started to connect to the phone Hotspot

  • Once connected, navigate to Settings/Check for OTA update on the RAPT Device

  • If the Pill disconnects despite the Diagnostics or Calibration screen being open, please check the charge level of the battery – it may be insufficient to power the Pill. The battery may be faulty, or not making good connection to the terminals. A fully charged battery has around 4.2V – this can be tested with a multimeter

    If the battery has a good charge level but is not powering the Pill it may be necessary to gently bend the terminals out in order to ensure there is good contact with the battery

    Battery level reads 0% or not displaying in the RAPT Portal

    This indicates that the Pill has not detected a fully charged battery. Note that the battery must be charged in the Pill for this to be detected the first time

    Ensure the RAPT Pill is successfully registered to your RAPT login (the calibration figure will not work unless the pill is linked with your RAPT account)

    Discharge the battery by using the RAPT Pill for at least 1-2 weeks or by removing the battery and discharging in a device that uses power faster, then plug the pill into the USB Type C charging cable for 24 hours. This will allow the Pill to register a fully charged battery which enables accurate battery life data to be displayed

    The lights on the Pill stop flashing when it is unplugged

    This is normal. The Pill will be ‘asleep’ by default and will wake briefly at the set interval to send telemetry. The green light will flash when this happens. It may also wake when movement is detected

    Gravity reading is not correct

    Check calibration

    Physical factors can affect accuracy - gently shake the fermenter to dislodge stuck krausen etc

    Ensure the Pill can float freely and unobstructed

    Temperature is incorrect

    Calibrate temperature

    The temperature reading will typically be high when the Pill is active - for example, plugged in to USB-C, charging or during calibration. This is because the battery generates enough heat to affect the on board thermometer. When in normal use, this is not an issue as the Pill will only be active for a few seconds in order to send telemetry.

    Enter password 'kegland1'

    Plug the Pill into USB-C or place on wireless charger (if using the wireless charging kit)

    If the green LED is not flashing, unplug the Pill for 20 seconds and plug it back in (or place back on charger)

    Cannot see RAPT Pill XXX in my list of available networks

    Plug the Pill inot USB-C or place on wireless charger (if using the wireless charging kit)

    If the green LED is not flashing, unplug the Pill for 20 seconds and plug it back in (or place back on charger)

    If the above do not work, reboot the Pill by removing the battery for 30 seconds, then plugging it back into USB-C

    If using the wireless charging kit, the Pill Captive Portal cannot be accessed unless the Pill has a minimum charge level. It must be charged for at least 12 hours on first use

    "Selected Network is not connected to the Internet" error

    Select the RAPT Pill XXX network and choose "Forget This Network"

    Pill does not connect to my WiFi network

    Check that your network is broadcasting a 2.4gHz signal and ensure that the Pil is as close as possible to the router

    Non alphanumeric characters in the SSID or password can cause issues - change these to simple (letters and numbers only) characters

    Ensure you are selecting the correct network and inputting the correct password for that network

    The network must have a password – the Pill cannot connect to an unsecured network

    The Pill may already be connected. Check the IP (STA) in Diagnostics. If this is populated with an IP address that is not 0.0.0.0 then the Pill is likely already connected

    Open Diagnostics in the Pill Captive Portal and select Reboot

    Reboot your modem/WiFi router

    Reboot the Pill using Reboot option in DIagnostics screen in the Captive Portal

    Try connecting to a different WiFi network

    Turn off any VPN or anything that can block an outgoing signal on the router

    If the above do not work, see Using Phone as Hotspot below

    Cannot see a Validation Code

    Connect the Pill to your WiFi network

    Update the Pill firmware - select Check for new firmware in the DIagnostics screen

    Error when Registering Pill

    Check that the Pill Firmware is up to date - select Check for new firmware in the DIagnostics screen

    The Validation Code may have timed out. Reboot the Pill using the Reboot option in the Diagnostics screen. Log out of the RAPT Portal and log back in

    Ensure the RAPT Portal is open on a device connected to the same network as the Pill. If the Pill Captive Portal is open on the device, it is not connected to the internet and Registration will not work. Open the RAPT Portal on a seperate device such as a laptop or tablet

    Determine whether your RAPT Pill is connected to Wi-Fi

    To check this, plug your RAPT Pill in to power and open the RAPT Pill Captive Portal and Navigate to WiFi. It will display the network the Pill is currently connected to. You can also check by navigating to Diagnostics and checking that it shows your network’s IP address next to IP (STA) - in the form 192.168.XX.XXX or similar

    Determine whether your RAPT Pill is registered to the RAPT Portal

    Open the Pill Captive Portal on your mobile device. Navigate to Registration. If the message reads REGISTRATION DONE! then your RAPT Pill has been sucessfully registered. If it is displaying the MAC address and Validation Code then registration has not been sucessful - see Re-Register my Pill below

    Re-register my RAPT Pill

    Refer to Re-Register My RAPT Pill

    Telemetry is only received when the Pill is powered by USB-C

    Ensure you have updated to the current firmware

    Check that the battery is making good connection with the battery terminals of the Pill’s board. It may be necessary to gently bend these out in order to ensure the battery is making good contact in order to power the Pill when it is not connected to USB-C

    No telemetry displayed in the RAPT Portal

    Telemetry will take at least 60 minutes to display. If the message Last Contact: never is still di[played in the Pill Status after at least 60 minutes, Re-Register your Pill to correct this

    Check that the Pill is Registered. Plug your RAPT Pill in to power and open the RAPT Pill Captive Portal and Navigate to Registration. If Registration has been successful this will display the message REGISTRATION DONE! If registration was not successful then this will display the MAC Address and Validation Code. Re-Register your Pill to correct this

    Check that your Pill is connected to WiFi in the Pill Captive Portal. Plug your RAPT Pill in to power and open the RAPT Pill Captive Portal and Navigate to Wi-Fi. Check that it shows that the RAPT Pill is connected to your home Wi-Fi network

    Check that the Pill firmware is up to date.

    Connect to the Pill Captive Portal and navigate to the Diagnostics screen. Select Check for new firmware. If a more up to date firmware is available this will be downloaded and installed

    Check your signal strength. Please refer to the SIgnal Strength Graph below. Signal Strength can be checked in the expanded graph in the RAPT Portal

    Battery % shows 0 or no value

    The battery is not calibrated yet. The battery must be charged completely for the Pill to calibrate the battery charge level. If the battery was fully charged but not calibrated simply let the battery drain (easiest to just use the Pill as intended). Then, recharge the battery fully. This will allow the Pill to register the fully charged battery. This can happen if it is removed from the charger before the Pill has registered the calibration state

    Red (battery) light flashes very rapidly when plugged in to USB-C

    Please install the battery or check that it is making good contact with the terminals

    Lights turn off immediately when disconnected from USB-C

    This is normal. To conserve battery power, the Captive Portal will disconnect as soon as the Pill is unplugged from USB-C

    To keep the Captive Portal open, you must first open either the Diagnostics or the Calibration screen of the Pill Captive Portal before disconnecting the Pill from USB-C. The Captive Portal will timeout automatically after 10 minutes

    Signal Strength

    Using Phone as Hotspot

    General Troubleshooting

    Warranty

    beer@kegland.com.au
    Terms & Conditions
    Signal Strength Graph
    Antenna Upgrade
    RAPT Device Boot Loop Troubleshooting & Recovery Mode
    this table
    Using Phone as Hotspot
    this table
    Using Phone as Hotspot
    Calibrate temperature offset
    External Temperature Probe Calibration